Assessment Year | 2004 |
---|---|
Principal Product | job shop metal fabrication |
NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
Sales Range | $10 M to 50M |
# of Employees | 180 |
Plant Area |
240,000
ft2
|
Annual Production | 125,000,000
pieces
|
Production Hrs. Annual | 7,488
hrs
|
Location (State) | Illinois |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $219,760 | 3,495,414 |
kWh
|
$0.063 |
Electricity Demand | $17,016 | 9,484 |
kW-mo/yr
|
$1.79 |
Natural Gas | $134,850 | 19,851 |
MMBtu
|
$6.79 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $83,482 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $83,482 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
---|---|---|---|---|---|---|---|---|---|---|---|
01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,813 | $3,470 |
$11,999
205,442
kWh
|
$814
-
kW-mo/yr
|
- | - | - | - | - | |
02 | 2.9121: Install wind powered electric generator | $10,682 | $50,000 |
$10,097
172,890
kWh
|
$585
-
kW-mo/yr
|
- | - | - | - | - | |
03 | 2.7132: Install timers on light switches in little used areas | $6,786 | $3,000 |
$5,825
99,740
kWh
|
$632
-
kW-mo/yr
|
- | $75 | $254 | - | - | |
04 | 2.4133: Use most efficient type of electric motors | $5,606 | $4,270 |
$5,256
89,889
kWh
|
$350
-
kW-mo/yr
|
- | - | - | - | - | |
05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,942 | $255 |
$4,533
77,631
kWh
|
$409
-
kW-mo/yr
|
- | - | - | - | - | |
06 | 2.7135: Install occupancy sensors | $2,608 | $1,725 |
$2,339
40,055
kWh
|
$269
-
kW-mo/yr
|
- | - | - | - | - | |
07 | 2.2437: Recover waste heat from equipment | $2,185 | $2,900 | - | - |
$2,185
-
MMBtu
|
- | - | - | - | |
08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,098 | - |
$1,007
17,244
kWh
|
$91
-
kW-mo/yr
|
- | - | - | - | - | |
09 | 3.1163: Use plastic pallets instead of wood | $22,476 | $27,625 | - | - | - | - | - | $9,996 | $12,480 | |
10 | 4.422: Utilize outside contracting | $14,286 | $200 | - | - | - | - | - | - | $14,286 | |
TOTAL RECOMMENDED | $83,482 | $93,445 |
$41,056
702,891
kWh
|
$3,150
-
kW-mo/yr
|
$2,185
-
MMBtu
|
$75 | $254 | $9,996 | $26,766 | ||
TOTAL IMPLEMENTED | $83,482 | $93,445 |
$41,056
702,891
kWh
|
$3,150
-
kW-mo/yr
|
$2,185
-
MMBtu
|
$75 | $254 | $9,996 | $26,766 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs