| Assessment Year | 2004 |
|---|---|
| Principal Product | Tractor Frames and Assorted Components |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 702 |
| Plant Area |
270,000
ft2
|
| Annual Production | 4,619,925
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $300,099 | 10,763,924 |
kWh
|
$0.028 |
| Electricity Demand | $194,457 | 21,820 |
kW-mo/yr
|
$8.91 |
| Electricity Fees | $19,263 | - |
|
- |
| Natural Gas | $223,501 | 32,150 |
MMBtu
|
$6.95 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $339,453 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $290,570 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $42,617 | $1,000 | - | - |
$42,617
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $22,780 | $43,400 | - | - |
$22,780
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $18,914 | $1,000 | - | - |
$18,914
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $13,459 | $1,260 | - | - |
$13,459
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,568 | $4,325 |
$5,265
188,697
kWh
|
$2,303
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.2531: Re-size charging openings or add movable cover or door | $5,880 | $20,000 | - | - |
$1,966
-
MMBtu
|
- | - | $3,914 | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,875 | $1,700 |
$4,086
146,499
kWh
|
$1,789
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.7134: Use photocell controls | $3,196 | $2,500 |
$978
35,040
kWh
|
$642
-
kW-mo/yr
|
- | - | - | $87 | - | $1,489 | |
| 09 | 2.2515: Use optimum thickness insulation | $1,383 | $1,520 |
$371
12,658
kWh
|
- |
$1,012
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.7135: Install occupancy sensors | $784 | $1,500 |
$199
7,170
kWh
|
$585
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 2.2437: Recover waste heat from equipment | $448 | $650 | - | - |
$448
-
MMBtu
|
- | - | - | - | - | |
| 12 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $36,771 | $7,140 | - | - | - | - |
$36,771
-
lb
|
- | - | - | |
| 13 | 3.5316: Contract a wood pallet recycling company | $16,640 | $140 | - | - | - | - |
$16,640
-
lb
|
- | - | - | |
| 14 | 3.4111: Use closed cycle process to minimize waste water production | $14,414 | $590 | - | - | - |
$14,414
-
Tgal
|
- | - | - | - | |
| 15 | 3.1163: Use plastic pallets instead of wood | $11,370 | $9,000 | - | - | - | - |
$11,370
-
lb
|
- | - | - | |
| 16 | 4.422: Utilize outside contracting | $57,614 | $200 | - | - | - | - | - | - | $57,614 | - | |
| 17 | 4.513: Re-arrange equipment layout to reduce labor costs | $59,000 | $15,000 | - | - | - | - | - | - | $59,000 | - | |
| 18 | 4.821: Pay bills on time to avoid late fees | $20,740 | - | - | - | - | - | - | - | $20,740 | - | |
| TOTAL RECOMMENDED | $339,453 | $110,925 |
$10,899
390,064
kWh
|
$5,319
-
kW-mo/yr
|
$101,196
-
MMBtu
|
$14,414
-
Tgal
|
$64,781
-
lb
|
$4,001 | $137,354 | $1,489 | ||
| TOTAL IMPLEMENTED | $290,570 | $62,005 |
$9,351
335,196
kWh
|
$4,092
-
kW-mo/yr
|
$77,404
-
MMBtu
|
$14,414
-
Tgal
|
$64,781
-
lb
|
$3,914 | $116,614 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs