| Assessment Year | 2004 |
|---|---|
| Principal Product | Tractor cabs and Fuel |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 281 |
| Plant Area |
155,000
ft2
|
| Annual Production | 117,750
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,014 | 6,244,163 |
kWh
|
$0.036 |
| Electricity Demand | $96,061 | 15,801 |
kW-mo/yr
|
$6.08 |
| Electricity Fees | $1,545 | - |
|
- |
| Natural Gas | $303,078 | 44,114 |
MMBtu
|
$6.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $134,848 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $100,379 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $34,022 | $1,900 |
$27,681
760,539
kWh
|
$6,341
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $24,721 | $500 | - |
$24,721
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 03 | 2.3212: Optimize plant power factor | $18,512 | $44,500 | - |
$18,512
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 04 | 2.2533: Replace air curtain doors with solid doors | $15,124 | $6,800 | - | - |
$15,124
-
MMBtu
|
- | - | - | - | - | - | |
| 05 | 2.2531: Re-size charging openings or add movable cover or door | $5,880 | $20,000 | n/a | - | - |
$1,966
-
MMBtu
|
- | - | $3,914 | - | - | - |
| 06 | 2.4314: Use synthetic lubricant | $3,573 | $320 |
$2,908
79,878
kWh
|
$665
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $3,573 | $450 |
$2,908
79,887
kWh
|
$665
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,621 | - |
$2,133
58,597
kWh
|
$488
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $636 | $1,200 |
$276
7,545
kWh
|
$324
-
kW-mo/yr
|
- | - | - | $6 | - | $30 | - | |
| 10 | 2.2515: Use optimum thickness insulation | $278 | $434 |
$69
1,884
kWh
|
- |
$209
-
MMBtu
|
- | - | - | - | - | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $15,320 | $180 | - | - | - | - |
$15,320
-
lb
|
- | - | - | - | |
| 12 | 3.4111: Use closed cycle process to minimize waste water production | $1,425 | $500 | - | - | - |
$870
-
Tgal
|
- | - | - | - |
$555
-
Tgal
|
|
| 13 | 4.821: Pay bills on time to avoid late fees | $9,163 | - | - | - | - | - | - | - | $9,163 | - | - | |
| TOTAL RECOMMENDED | $134,848 | $76,784 |
$35,975
988,330
kWh
|
$51,716
-
kW-mo/yr
|
$17,299
-
MMBtu
|
$870
-
Tgal
|
$15,320
-
lb
|
$3,920 | $9,163 | $30 |
$555
-
Tgal
|
||
| TOTAL IMPLEMENTED | $100,379 | $10,650 |
$35,630
978,901
kWh
|
$32,880
-
kW-mo/yr
|
$15,124
-
MMBtu
|
$870
-
Tgal
|
$15,320
-
lb
|
- | - | - |
$555
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs