| Assessment Year | 2004 |
|---|---|
| Principal Product | Rubber stock used for hudraulic, industrial, and automotive hoses |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3052: Rubber and Plastics Hose and Belting |
| Sales Range | $50 M to 100M |
| # of Employees | 100 |
| Plant Area |
470,000
ft2
|
| Annual Production | 60,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $892,942 | 25,156,943 |
kWh
|
$0.035 |
| Electricity Demand | $435,649 | 48,401 |
kW-mo/yr
|
$9.00 |
| Natural Gas | $464,987 | 81,593 |
MMBtu
|
$5.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $548,283 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $532,628 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7229: Air condition only space necessary | $352,557 | $1,500,000 |
$9,638
271,515
kWh
|
$6,713
-
kW-mo/yr
|
$16,766
-
MMBtu
|
- | - | $319,440 | - | |
| 02 | 2.2191: Substitute hot process fluids for steam | $81,415 | $130,000 | - | - |
$81,415
-
MMBtu
|
- | - | - | - | |
| 03 | 2.1133: Adjust burners for efficient operation | $40,434 | $49,000 | - | - |
$40,434
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2447: Heat water with exhaust heat | $31,790 | $35,000 | - | - |
$31,790
-
MMBtu
|
- | - | - | - | |
| 05 | 2.7131: Add area lighting switches | $14,266 | $9,000 | - | - |
$14,266
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,170 | $200 |
$3,837
108,088
kWh
|
$1,333
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $2,701 | $1,500 | - | - |
$2,701
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $784 | $1,320 |
$199
7,170
kWh
|
$585
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7134: Use photocell controls | $605 | $240 |
$276
7,779
kWh
|
$288
-
kW-mo/yr
|
- | - | $15 | - | $26 | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $461 | $20 |
$342
9,636
kWh
|
$119
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 3.1191: Change procedures / equipment / operating conditions | $15,653 | $6,914 | - | - | - |
$15,653
-
lb
|
- | - | - | |
| 12 | 3.1162: Use less wasteful packaging | $1,586 | $3,600 | - | - | - |
$360
-
lb
|
$1,226 | - | - | |
| 13 | 4.431: Train operators for maximum operating efficiency | $861 | $173 | - | - | - | - | $861 | - | - | |
| TOTAL RECOMMENDED | $548,283 | $1,736,967 |
$14,292
404,188
kWh
|
$9,038
-
kW-mo/yr
|
$187,372
-
MMBtu
|
$16,013
-
lb
|
$2,102 | $319,440 | $26 | ||
| TOTAL IMPLEMENTED | $532,628 | $1,726,407 |
$13,817
389,239
kWh
|
$8,165
-
kW-mo/yr
|
$173,106
-
MMBtu
|
$16,013
-
lb
|
$2,087 | $319,440 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs