| Assessment Year | 2004 |
|---|---|
| Principal Product | Thermal Spray Job Shop |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
65,000
ft2
|
| Annual Production | 40,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $167,704 | 2,557,600 |
kWh
|
$0.066 |
| Electricity Demand | $15,677 | 7,258 |
kW-mo/yr
|
$2.16 |
| Natural Gas | $42,257 | 6,330 |
MMBtu
|
$6.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $26,562 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,100 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1331: Burn a less expensive grade of fuel | $260 | $11,000 | - | - |
$260
-
MMBtu
|
- | - | - | - | - | |
| 02 | 3.8132: Use less toxic and volatile solvent substitutes | $6,225 | $4,930 |
$5,850
120,362
kWh
|
$375
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,992 | $600 |
$8,281
170,373
kWh
|
$711
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $1,081 | $2,765 |
$956
19,685
kWh
|
$125
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $703 | $1,425 |
$520
10,706
kWh
|
$127
-
kW-mo/yr
|
- | - | - | $11 | $45 | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $504 | $220 |
$493
10,160
kWh
|
$11
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $382 | $323 |
$188
3,853
kWh
|
$13
-
kW-mo/yr
|
- | - | - | $87 | $94 | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $329 | $510 |
$309
6,354
kWh
|
$20
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 09 | 3.8124: Install floating covers on tanks of volatile materials to reduce evaporation | $2,462 | $1,575 | - | - | - |
$2,462
-
gal
|
- | - | - | - | |
| 10 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $1,020 | $96 | - | - | - | - |
$1,020
-
lb
|
- | - | - | |
| 11 | 4.652: Replace existing equipment with more suitable substitutes | $3,200 | $96 | - | - | - | - | - | - | - | $3,200 | |
| 12 | 3.4111: Use closed cycle process to minimize waste water production | $1,404 | $2,500 | - | - | - | - | - | $1,404 | - | - | |
| TOTAL RECOMMENDED | $26,562 | $26,040 |
$16,597
341,493
kWh
|
$1,382
-
kW-mo/yr
|
$260
-
MMBtu
|
$2,462
-
gal
|
$1,020
-
lb
|
$1,502 | $139 | $3,200 | ||
| TOTAL IMPLEMENTED | $24,100 | $24,465 |
$16,597
341,493
kWh
|
$1,382
-
kW-mo/yr
|
$260
-
MMBtu
|
- |
$1,020
-
lb
|
$1,502 | $139 | $3,200 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs