| Assessment Year | 2004 |
|---|---|
| Principal Product | Margarine |
| NAICS | 311512: Creamery Butter Manufacturing |
| SIC | 2021: Creamery Butter |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
40,000
ft2
|
| Annual Production | 153,764,535
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $546,213 | 9,338,246 |
kWh
|
$0.058 |
| Electricity Demand | $94,633 | 23,165 |
kW-mo/yr
|
$4.09 |
| Natural Gas | $190,663 | 32,393 |
MMBtu
|
$5.89 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $90,792 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $84,292 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $31,009 | - |
$27,334
467,251
kWh
|
$3,675
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $11,519 | $12,700 |
$10,460
178,956
kWh
|
$1,059
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,350 | $6,635 |
$4,650
79,497
kWh
|
$700
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.1213: Direct warmest air to combustion intake | $5,339 | $2,000 |
$(-243.0)
(-4,160)
kWh
|
$(-25.0)
-
kW-mo/yr
|
$5,607
-
MMBtu
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $4,522 | $2,700 |
$3,631
62,076
kWh
|
$891
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $4,493 | $1,500 |
$3,911
66,858
kWh
|
$582
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,373 | $9,540 |
$4,254
72,758
kWh
|
$572
-
kW-mo/yr
|
- | $49 | $(-502.0) | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,141 | - |
$3,605
61,628
kWh
|
$536
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,968 | $400 |
$1,796
30,688
kWh
|
$172
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.1222: Install turbulators | $1,916 | $1,200 | - | - |
$1,916
-
MMBtu
|
- | - | - | |
| 11 | 2.7134: Use photocell controls | $228 | $300 |
$160
2,741
kWh
|
$38
-
kW-mo/yr
|
- | $15 | $15 | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $211 | $150 |
$117
1,997
kWh
|
$11
-
kW-mo/yr
|
- | $35 | $48 | - | |
| 13 | 4.642: Install sensors to detect and avoid jams | $15,723 | $3,000 | - | - | - | - | - | $15,723 | |
| TOTAL RECOMMENDED | $90,792 | $40,125 |
$59,675
1,020,290
kWh
|
$8,211
-
kW-mo/yr
|
$7,523
-
MMBtu
|
$99 | $(-439.0) | $15,723 | ||
| TOTAL IMPLEMENTED | $84,292 | $29,235 |
$55,304
945,535
kWh
|
$7,628
-
kW-mo/yr
|
$5,607
-
MMBtu
|
$15 | $15 | $15,723 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs