ITAC Assessment: BD0256
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ITAC Assessment: BD0256
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Assessment Year 2004
Principal Product Pet Food
NAICS 311119: Other Animal Food Manufacturing
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 250,000
ft2
Annual Production 400,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,033,700 31,189,899
kWh
Electricity Demand $363,628 52,834
kW-mo/yr
Natural Gas $166,736 247,630
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $272,944 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $246,780

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.2437: Recover waste heat from equipment $146,428 $60,000 - - $146,428
-
MMBtu
- - - - -
02 2.2437: Recover waste heat from equipment $62,641 $14,500 - - $62,641
-
MMBtu
- - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $10,608 - $8,257
249,441
kWh
$2,351
-
kW-mo/yr
- - - - - -
04 2.7111: Reduce illumination to minimum necessary levels $8,310 $645 $5,735
173,273
kWh
$1,633
-
kW-mo/yr
- - - $377 $565 -
05 2.4322: Use or replace with energy efficient substitutes $7,326 $16,700 $5,702
172,280
kWh
$1,624
-
kW-mo/yr
- - - - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,554 $1,845 $4,573
138,149
kWh
$981
-
kW-mo/yr
- - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,832 $9,540 $4,041
122,091
kWh
$956
-
kW-mo/yr
- - - $(-165.0) - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,959 $420 $1,561
47,166
kWh
$383
-
kW-mo/yr
- - - $9 $6 -
09 2.7135: Install occupancy sensors $1,650 $600 $1,317
39,800
kWh
$333
-
kW-mo/yr
- - - - - -
10 2.7134: Use photocell controls $1,352 $250 $729
22,033
kWh
$623
-
kW-mo/yr
- - - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $475 $551 $187
5,659
kWh
$54
-
kW-mo/yr
- - - $98 $136 -
12 3.5217: Reuse / recycle/ sell paper products $5,460 - - - - - $5,460
-
lb
- - -
13 3.4151: Minimize water usage $3,869 $1,250 - - - $3,869
-
gal
- - - -
14 4.214: Purchase appropriately sized material $12,480 $1,000 - - - - - - - $12,480
TOTAL RECOMMENDED $272,944 $107,301 $32,102
969,892
kWh
$8,938
-
kW-mo/yr
$209,069
-
MMBtu
$3,869
-
gal
$5,460
-
lb
$319 $707 $12,480
TOTAL IMPLEMENTED $246,780 $78,365 $15,708
474,556
kWh
$4,048
-
kW-mo/yr
$209,069
-
MMBtu
- $5,460
-
lb
$9 $6 $12,480
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs