| Assessment Year | 2003 |
|---|---|
| Principal Product | Paper Converting, Filing & Writing Products |
| NAICS | 322230: Stationery Product Manufacturing |
| SIC | 2675: Die-Cut Paper and Paperboard and Cardboard |
| Sales Range | n/a |
| # of Employees | 250 |
| Plant Area |
250,000
ft2
|
| Annual Production | 161,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,659 | 5,655,312 |
kWh
|
$0.040 |
| Electricity Demand | $92,118 | 14,020 |
kW-mo/yr
|
$6.57 |
| Natural Gas | $26,200 | 4,793 |
MMBtu
|
$5.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $104,509 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $32,671 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,756 | $45,855 |
$28,511
707,457
kWh
|
$7,448
-
kW-mo/yr
|
- | - | $1,846 | - | $3,951 | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $14,765 | $1,275 |
$10,524
261,145
kWh
|
$2,750
-
kW-mo/yr
|
- | - | $552 | - | $939 | |
| 03 | 2.2443: Re-use or recycle hot or cold process exhaust air | $4,556 | $2,000 | - | - |
$4,556
-
MMBtu
|
- | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $1,935 | $500 |
$1,534
38,074
kWh
|
$401
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,806 | $1,725 |
$1,161
28,728
kWh
|
$496
-
kW-mo/yr
|
- | - | $29 | - | $120 | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $952 | - |
$755
18,736
kWh
|
$197
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.1133: Adjust burners for efficient operation | $701 | $1,100 | - | - |
$701
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $446 | $500 |
$195
4,837
kWh
|
$51
-
kW-mo/yr
|
- | - | $84 | - | $116 | |
| 09 | 3.5316: Contract a wood pallet recycling company | $13,400 | $120 | - | - | - |
$13,400
-
lb
|
- | - | - | |
| 10 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $12,372 | $1,000 | - | - | - |
$12,372
-
lb
|
- | - | - | |
| 11 | 4.447: Automate payroll system | $7,020 | $2,500 | - | - | - | - | $7,020 | - | - | |
| 12 | 4.213: Purchase material from supplier in customized packaging | $4,800 | $1,000 | - | - | - | - | - | $4,800 | - | |
| TOTAL RECOMMENDED | $104,509 | $57,575 |
$42,680
1,058,977
kWh
|
$11,343
-
kW-mo/yr
|
$5,257
-
MMBtu
|
$25,772
-
lb
|
$9,531 | $4,800 | $5,126 | ||
| TOTAL IMPLEMENTED | $32,671 | $3,720 |
$950
23,573
kWh
|
$248
-
kW-mo/yr
|
$701
-
MMBtu
|
$25,772
-
lb
|
$84 | $4,800 | $116 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs