| Assessment Year | 2003 |
|---|---|
| Principal Product | Color Concentrates for Plastics |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $10 M to 50M |
| # of Employees | 69 |
| Plant Area |
56,000
ft2
|
| Annual Production | 22,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $283,562 | 6,286,549 |
kWh
|
$0.045 |
| Electricity Demand | $23,518 | 12,791 |
kW-mo/yr
|
$1.84 |
| Natural Gas | $28,227 | 3,142 |
MMBtu
|
$8.98 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $42,460 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,164 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,744 | $17,700 | n/a |
$5,475
168,980
kWh
|
$426
-
kW-mo/yr
|
- | - | $2,843 | - |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,232 | $900 |
$5,785
178,477
kWh
|
$447
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $4,183 | $11,800 |
$3,946
121,589
kWh
|
$237
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $1,274 | $500 | - | - |
$1,274
-
MMBtu
|
- | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,151 | $1,340 |
$1,087
33,558
kWh
|
$64
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $835 | $201 |
$423
13,061
kWh
|
$34
-
kW-mo/yr
|
- | - | $136 | $242 | |
| 07 | 2.7135: Install occupancy sensors | $747 | $1,725 |
$653
20,125
kWh
|
$94
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $324 | $200 |
$183
5,637
kWh
|
$6
-
kW-mo/yr
|
- | - | $49 | $86 | |
| 09 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,468 | $1,500 | - | - | - |
$2,120
-
lb
|
$348 | - | |
| 10 | 4.213: Purchase material from supplier in customized packaging | $8,400 | $1,000 | - | - | - | - | - | $8,400 | |
| 11 | 3.5316: Contract a wood pallet recycling company | $4,200 | $248 | - | - | - |
$4,200
-
lb
|
- | - | |
| 12 | 4.447: Automate payroll system | $2,402 | $1,500 | - | - | - | - | $2,402 | - | |
| 13 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $1,500 | $248 | - | - | - |
$1,500
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $42,460 | $38,862 |
$17,552
541,427
kWh
|
$1,308
-
kW-mo/yr
|
$1,274
-
MMBtu
|
$7,820
-
lb
|
$5,778 | $8,728 | ||
| TOTAL IMPLEMENTED | $13,164 | $14,740 |
$11,001
339,261
kWh
|
$754
-
kW-mo/yr
|
$1,274
-
MMBtu
|
- | $49 | $86 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs