| Assessment Year | 2003 |
|---|---|
| Principal Product | Printed Circuit Boards |
| NAICS | 334412: Bare Printed Circuit Board Manufacturing |
| SIC | 3672: Printed Circuit Boards |
| Sales Range | $10 M to 50M |
| # of Employees | 185 |
| Plant Area |
60,000
ft2
|
| Annual Production | 3,500,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $110,500 | 1,884,096 |
kWh
|
$0.059 |
| Electricity Demand | $13,834 | 5,910 |
kW-mo/yr
|
$2.34 |
| Electricity Fees | $156 | - |
|
- |
| Natural Gas | $6,643 | 1,388 |
MMBtu
|
$4.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,481 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $77,659 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $4,609 | $7,200 |
$10,685
259,983
kWh
|
$975
-
kW-mo/yr
|
$(-7,051.0)
-
MMBtu
|
- | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $3,778 | $5,025 |
$3,324
80,862
kWh
|
$454
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $2,478 | $3,000 | - | - |
$2,478
-
MMBtu
|
- | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $2,330 | $5,700 |
$2,314
56,291
kWh
|
$100
-
kW-mo/yr
|
- | - | - | $(-84.0) | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $814 | $370 |
$470
11,405
kWh
|
$86
-
kW-mo/yr
|
- | - | - | $173 | $85 | |
| 06 | 2.7231: Use radiant heater for spot heating | $267 | $600 | - | - |
$267
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $236 | $500 |
$219
5,328
kWh
|
$17
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $214 | $300 |
$198
4,823
kWh
|
$16
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,665 | $5,500 | - | - | - | - |
$2,665
-
lb
|
- | - | |
| 10 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $317 | $1,200 | - | - | - |
$317
-
gal
|
- | - | - | |
| 11 | 4.441: Install automatic packing equipment | $73,846 | $7,500 | - | - | - | - | - | $73,846 | - | |
| 12 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,577 | $2,000 | - |
$1,577
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 4.213: Purchase material from supplier in customized packaging | $350 | $80 | - | - | - | - | - | - | $350 | |
| TOTAL RECOMMENDED | $93,481 | $38,975 |
$17,210
418,692
kWh
|
$3,225
-
kW-mo/yr
|
$(-4,306.0)
-
MMBtu
|
$317
-
gal
|
$2,665
-
lb
|
$73,935 | $435 | ||
| TOTAL IMPLEMENTED | $77,659 | $15,180 |
$198
4,823
kWh
|
$16
-
kW-mo/yr
|
$267
-
MMBtu
|
$317
-
gal
|
$2,665
-
lb
|
$73,846 | $350 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs