| Assessment Year | 2003 |
|---|---|
| Principal Product | Copper Based Sand Castings |
| NAICS | 331529: Other Nonferrous Metal Foundries (except Die-Casting) |
| SIC | 3366: Copper Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 65 |
| Plant Area |
100,000
ft2
|
| Annual Production | 2,500,000
pieces
|
| Production Hrs. Annual | 3,220
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $187,566 | 6,164,400 |
kWh
|
$0.030 |
| Electricity Demand | $102,081 | 10,067 |
kW-mo/yr
|
$10.14 |
| Electricity Fees | $508 | - |
|
- |
| Natural Gas | $74,563 | 9,460 |
MMBtu
|
$7.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $18,885 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,661 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,953 | - |
$871
28,637
kWh
|
$1,082
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,559 | $2,240 |
$626
20,608
kWh
|
$779
-
kW-mo/yr
|
- | - | - | $78 | $76 | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $1,485 | $3,400 |
$769
25,251
kWh
|
$716
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $794 | $700 |
$354
11,652
kWh
|
$440
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $574 | $1,050 |
$215
7,461
kWh
|
$359
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $513 | $195 |
$106
3,478
kWh
|
$131
-
kW-mo/yr
|
- | - | - | $217 | $59 | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $527 | $140 |
$241
7,937
kWh
|
$286
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $9,224 | $5,500 | - | - | $(-100.0) | - |
$12,852
-
lb
|
$(-3,528.0) | - | - | |
| 09 | 3.5316: Contract a wood pallet recycling company | $1,450 | $1,000 | - | - | - | - |
$2,500
-
lb
|
$(-1,050.0) | - | - | |
| 10 | 3.4151: Minimize water usage | $592 | $1,265 | - | - | - |
$592
-
Tgal
|
- | - | - | - | |
| 11 | 4.821: Pay bills on time to avoid late fees | $214 | - | - | - | - | - | - | - | - | $214 | |
| TOTAL RECOMMENDED | $18,885 | $15,490 |
$3,182
105,024
kWh
|
$3,793
-
kW-mo/yr
|
$(-100.0) |
$592
-
Tgal
|
$15,352
-
lb
|
$(-4,283.0) | $135 | $214 | ||
| TOTAL IMPLEMENTED | $9,661 | $9,990 |
$3,182
105,024
kWh
|
$3,793
-
kW-mo/yr
|
- |
$592
-
Tgal
|
$2,500
-
lb
|
$(-755.0) | $135 | $214 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs