ITAC Assessment: BD0229
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ITAC Assessment: BD0229
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Assessment Year 2003
Principal Product Track Link and Track Shoe Assemblies
NAICS 333120: Construction Machinery Manufacturing
SIC 3531: Construction Machinery and Equipment
Sales Range $5
M
to 10
M
# of Employees 86
Plant Area 182,500
ft2
Annual Production 30,000
pieces
Production Hrs. Annual 5,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $180,492 3,003,840
kWh
Natural Gas $34,652 7,618
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,402 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,182

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $22,362 $38,415 n/a $20,478
340,740
kWh
- $914 $970
02 2.4133: Use most efficient type of electric motors $8,705 $14,480 $8,705
144,840
kWh
- - -
03 2.7111: Reduce illumination to minimum necessary levels $7,910 $555 $7,660
127,466
kWh
- $139 $111
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,266 $9,660 $7,186
119,578
kWh
- $(-25.0) $105
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,676 $3,857 $3,676
61,179
kWh
- - -
06 2.7135: Install occupancy sensors $1,328 $1,275 $1,328
22,108
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $736 $1,500 $386
6,423
kWh
- $225 $125
08 2.7134: Use photocell controls $506 $500 $425
7,076
kWh
- $32 $49
09 2.4231: Reduce the pressure of compressed air to the minimum required $299 - $299
4,975
kWh
- - -
10 3.5316: Contract a wood pallet recycling company $2,032 $72 - $2,032
-
lb
- -
11 3.5315: Lease / purchase baler; sell cardboard to recycler $1,958 $5,500 - $1,958
-
lb
- -
12 3.5248: Separate and recycle scrap metal to foundry or for sale $624 $600 - $624
-
lb
- -
TOTAL RECOMMENDED $57,402 $76,414 $50,143
834,385
kWh
$4,614
-
lb
$1,285 $1,360
TOTAL IMPLEMENTED $4,182 $4,357 $4,101
68,255
kWh
- $32 $49
Yearly Savings* Imp'd Cost* Electricity Usage Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs