| Assessment Year | 2003 |
|---|---|
| Principal Product | Gray and Ductile Iron Castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 75 |
| Plant Area |
210,000
ft2
|
| Annual Production | 7,000
ton
|
| Production Hrs. Annual | 5,382
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $140,813 | 2,378,005 |
kWh
|
$0.059 |
| Electricity Demand | $29,455 | 9,541 |
kW-mo/yr
|
$3.09 |
| Natural Gas | $70,967 | 6,077 |
MMBtu
|
$11.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $91,868 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $73,478 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $17,147 | $11,000 | - | - |
$17,147
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,838 | $1,200 |
$7,920
132,870
kWh
|
$918
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $1,169 | $500 |
$1,048
17,585
kWh
|
$121
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $740 | - |
$663
11,137
kWh
|
$77
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $545 | $1,250 |
$489
8,207
kWh
|
$56
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $74 | $290 |
$198
3,329
kWh
|
$14
-
kW-mo/yr
|
- | - | $(-58.0) | - | $(-80.0) | - | |
| 07 | 3.5221: Recycle casting sand | $9,750 | $1,000 | - | - | - |
$9,750
-
lb
|
- | - | - | - | |
| 08 | 3.5316: Contract a wood pallet recycling company | $28,125 | $1,000 | - | - | - | - | - | - | - | $28,125 | |
| 09 | 4.447: Automate payroll system | $25,480 | $2,500 | - | - | - | - | - | $25,480 | - | - | |
| TOTAL RECOMMENDED | $91,868 | $18,740 |
$10,318
173,128
kWh
|
$1,186
-
kW-mo/yr
|
$17,147
-
MMBtu
|
$9,750
-
lb
|
$(-58.0) | $25,480 | $(-80.0) | $28,125 | ||
| TOTAL IMPLEMENTED | $73,478 | $6,950 |
$9,072
152,214
kWh
|
$1,051
-
kW-mo/yr
|
- |
$9,750
-
lb
|
- | $25,480 | - | $28,125 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs