ITAC Assessment: BD0225
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ITAC Assessment: BD0225
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Assessment Year 2003
Principal Product Enclosures for Generators and Generator Controls
NAICS 335313: Switchgear and Switchboard Apparatus Manufacturing
SIC 3448: Prefabricated Metal Buildings and Components
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 70,000
ft2
Annual Production 100
pieces
Production Hrs. Annual 2,340
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $18,319 268,722
kWh
Electricity Demand $3,770 1,578
kW-mo/yr
Electricity Fees $2,340 -
Natural Gas $9,266 1,590
MMBtu
Fuel Oil #2 $9,000 1,380
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,759 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.3192: Use fossil fuel powered generator during peak demand periods $3,792 $10,000 $18,319
268,722
kWh
$3,773
-
kW-mo/yr
$(-15,613.0)
-
MMBtu
- - $(-2,687.0) - - -
02 2.7135: Install occupancy sensors $1,196 $2,100 $962
14,110
kWh
$234
-
kW-mo/yr
- - - - - - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $1,618 $5,072 $3,982
51,252
kWh
$487
-
kW-mo/yr
- $(-2,851.0)
-
gal
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $724 $3,630 $701
10,284
kWh
$126
-
kW-mo/yr
- - - $(-34.0) - $(-69.0) -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $873 $300 $740
10,834
kWh
$133
-
kW-mo/yr
- - - - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $439 $2,280 $465
6,809
kWh
$15
-
kW-mo/yr
- - - $(-41.0) - - -
07 2.7122: Disconnect ballasts $442 $60 $358
5,242
kWh
$64
-
kW-mo/yr
- - - $9 - $11 -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $338 $270 $204
2,996
kWh
$10
-
kW-mo/yr
- - - $52 - $72 -
09 2.4314: Use synthetic lubricant $240 $350 $210
3,075
kWh
$30
-
kW-mo/yr
- - - - - - -
10 2.4133: Use most efficient type of electric motors $224 $1,000 $197
2,886
kWh
$27
-
kW-mo/yr
- - - - - - -
11 3.2123: Convert to high volume low pressure (hvlp) paint guns $7,920 $2,200 - - - $7,920
-
gal
- - - - -
12 3.5248: Separate and recycle scrap metal to foundry or for sale $3,180 $500 - - - - $3,180
-
lb
- - - -
13 3.5316: Contract a wood pallet recycling company $400 $120 - - - - $400
-
lb
- - - -
14 2.3137: Use power during off-peak periods $3,393 $4,000 - - - - - - $3,393 - -
15 4.447: Automate payroll system $2,080 $2,500 - - - - - - - - $2,080
16 4.652: Replace existing equipment with more suitable substitutes $900 $300 - - - - - - - - $900
TOTAL RECOMMENDED $27,759 $34,682 $26,138
376,210
kWh
$4,899
-
kW-mo/yr
$(-15,613.0)
-
MMBtu
$5,069
-
gal
$3,580
-
lb
$(-2,701.0) $3,393 $14 $2,980
TOTAL IMPLEMENTED - - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs