| Assessment Year | 2002 |
|---|---|
| Principal Product | Steel Castings |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 175 |
| Plant Area |
100,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 2,600
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $277,221 | 9,232,154 |
kWh
|
$0.030 |
| Electricity Demand | $216,992 | 86,702 |
kW-mo/yr
|
$2.50 |
| Natural Gas | $127,850 | 30,903 |
MMBtu
|
$4.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $47,653 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,097 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $12,344 | $22,000 | - | - |
$12,344
-
MMBtu
|
- | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $3,195 | $17,710 |
$2,546
88,873
kWh
|
$649
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $2,594 | $800 |
$1,938
67,696
kWh
|
$656
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,360 | $1,600 |
$1,042
36,416
kWh
|
$318
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,308 | $1,650 |
$886
31,067
kWh
|
$422
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7134: Use photocell controls | $604 | $1,000 |
$159
5,569
kWh
|
$213
-
kW-mo/yr
|
- | - | $190 | $42 | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $458 | $557 |
$181
6,448
kWh
|
$16
-
kW-mo/yr
|
- | - | $109 | $152 | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $254 | $480 |
$195
6,741
kWh
|
$59
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.4114: Replace city water with recycled water via cooling tower | $1,725 | $5,000 | - | - | - |
$1,725
-
Tgal
|
- | - | |
| 10 | 2.2622: Replace existing chiller with high efficiency model | $23,058 | $10,000 | - | - | - |
$23,058
-
Tgal
|
- | - | |
| 11 | 3.4151: Minimize water usage | $753 | $690 | - | - | - |
$753
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $47,653 | $61,487 |
$6,947
242,810
kWh
|
$2,333
-
kW-mo/yr
|
$12,344
-
MMBtu
|
$25,536
-
Tgal
|
$299 | $194 | ||
| TOTAL IMPLEMENTED | $20,097 | $43,110 |
$5,685
198,554
kWh
|
$1,836
-
kW-mo/yr
|
$12,344
-
MMBtu
|
- | $190 | $42 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs