ITAC Assessment: BD0216
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ITAC Assessment: BD0216
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Assessment Year 2002
Principal Product Lawn and Home Products
NAICS
n/a
SIC 3523: Farm Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 500,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 2,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $221,065 3,768,048
kWh
Natural Gas $342,817 46,026
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $96,291 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,295

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7231: Use radiant heater for spot heating $44,159 $52,000 - $44,159
-
MMBtu
- - - - -
02 2.2437: Recover waste heat from equipment $5,756 $1,500 - $5,756
-
MMBtu
- - - - -
03 2.7135: Install occupancy sensors $1,635 $6,230 $1,316
22,479
kWh
- - - - $319 -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,518 $1,800 $1,518
25,909
kWh
- - - - - -
05 2.1123: Install automatic stack damper $1,359 $1,500 - $1,359
-
MMBtu
- - - - -
06 2.7135: Install occupancy sensors $937 $975 $937
16,002
kWh
- - - - - -
07 2.1222: Install turbulators $813 $1,700 - $813
-
MMBtu
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $399 $328 $234
2,984
kWh
- - $69 $96 - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $387 - $387
6,724
kWh
- - - - - -
10 2.4133: Use most efficient type of electric motors $221 $800 $221
3,810
kWh
- - - - - -
11 2.2135: Repair and eliminate steam leaks $208 $300 - $208
-
MMBtu
- - - - -
12 3.4114: Replace city water with recycled water via cooling tower $4,719 $12,000 $(-246.0)
(-4,191)
kWh
- $5,465
-
Tgal
- - $(-500.0) -
13 4.441: Install automatic packing equipment $25,880 $25,000 - - - $25,880 - - -
14 4.652: Replace existing equipment with more suitable substitutes $8,000 $1,000 - - - - - - $8,000
15 3.5316: Contract a wood pallet recycling company $300 $120 - - - - - $300 -
TOTAL RECOMMENDED $96,291 $105,253 $4,367
73,717
kWh
$52,295
-
MMBtu
$5,465
-
Tgal
$25,949 $96 $119 $8,000
TOTAL IMPLEMENTED $8,295 $5,300 $1,518
25,909
kWh
$6,777
-
MMBtu
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs