| Assessment Year | 2002 |
|---|---|
| Principal Product | Bicycle Helmets |
| NAICS |
n/a
|
| SIC | 3949: Sporting and Athletic Goods, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
285,000
ft2
|
| Annual Production | 5,000,000
pieces
|
| Production Hrs. Annual | 3,744
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,150 | 2,863,680 |
kWh
|
$0.079 |
| Electricity Fees | $2,796 | - |
|
- |
| Natural Gas | $113,904 | 15,297 |
MMBtu
|
$7.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $95,060 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,073 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4323: Use optimum size and capacity equipment | $20,511 | $4,000 |
$20,511
258,793
kWh
|
- | - | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $4,289 | $1,500 | - |
$4,289
-
MMBtu
|
- | - | - | - | |
| 03 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $3,792 | $12,000 |
$7,126
89,977
kWh
|
$(-3,334.0)
-
MMBtu
|
- | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $1,820 | $1,875 |
$1,820
22,860
kWh
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,290 | $1,000 |
$1,290
16,413
kWh
|
- | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $779 | - |
$779
9,965
kWh
|
- | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $562 | $400 |
$562
7,034
kWh
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $482 | $334 |
$317
4,103
kWh
|
- | - | - | - | $165 | |
| 09 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $43,076 | $3,400 | - | - |
$43,076
-
gal
|
- | - | - | |
| 10 | 4.441: Install automatic packing equipment | $17,159 | $18,000 | - | - | - | $17,159 | - | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $1,300 | $102 | - | - | - | - | $1,300 | - | |
| TOTAL RECOMMENDED | $95,060 | $42,611 |
$32,405
409,145
kWh
|
$955
-
MMBtu
|
$43,076
-
gal
|
$17,159 | $1,300 | $165 | ||
| TOTAL IMPLEMENTED | $21,073 | $4,400 |
$21,073
265,827
kWh
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs