| Assessment Year | 2002 |
|---|---|
| Principal Product | Automative Parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 411 |
| Plant Area |
186,000
ft2
|
| Annual Production | 3,520,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $542,789 | 17,953,434 |
kWh
|
$0.030 |
| Electricity Demand | $448,769 | 39,290 |
kW-mo/yr
|
$11.42 |
| Electricity Fees | $4,560 | - |
|
- |
| Natural Gas | $345,654 | 52,225 |
MMBtu
|
$6.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $112,872 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,435 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2311: Heat treat parts only to required specifications or standards | $40,151 | $138,000 | - | - |
$40,151
-
MMBtu
|
- | - | - | - | |
| 02 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $29,490 | $10,000 |
$11,373
376,588
kWh
|
$6,892
-
kW-mo/yr
|
$8,685
-
MMBtu
|
$2,540
-
Tgal
|
- | - | - | |
| 03 | 2.1123: Install automatic stack damper | $12,416 | $15,000 | - | - |
$12,416
-
MMBtu
|
- | - | - | - | |
| 04 | 2.1222: Install turbulators | $3,780 | $2,194 | - | - |
$3,780
-
MMBtu
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,926 | - |
$1,822
60,317
kWh
|
$1,104
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7145: Install skylights | $2,793 | $11,150 |
$1,092
36,166
kWh
|
$1,701
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $1,056 | $600 |
$604
29,894
kWh
|
$452
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $349 | $352 |
$121
4,103
kWh
|
$63
-
kW-mo/yr
|
- | - | - | - | $165 | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $170 | $400 |
$106
3,517
kWh
|
$64
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 3.4151: Minimize water usage | $2,041 | $1,840 | - | - | - |
$2,041
-
Tgal
|
- | - | - | |
| 11 | 4.441: Install automatic packing equipment | $15,100 | $18,000 | - | - | - | - | $15,100 | - | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $2,600 | $155 | - | - | - | - | - | $2,600 | - | |
| TOTAL RECOMMENDED | $112,872 | $197,691 |
$15,118
510,585
kWh
|
$10,276
-
kW-mo/yr
|
$65,032
-
MMBtu
|
$4,581
-
Tgal
|
$15,100 | $2,600 | $165 | ||
| TOTAL IMPLEMENTED | $36,435 | $22,150 |
$14,997
506,482
kWh
|
$10,213
-
kW-mo/yr
|
$8,685
-
MMBtu
|
$2,540
-
Tgal
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs