ITAC Assessment: BD0209
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ITAC Assessment: BD0209
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Assessment Year 2002
Principal Product High Pressure Hydraulic Hose Assemblies
NAICS
n/a
SIC 3492: Fluid Power Valves and Hose Fittings
Sales Range $10
M
to 50
M
# of Employees 48
Plant Area 60,000
ft2
Annual Production 1,675,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $43,328 906,244
kWh
Electricity Demand $14,710 1,773
kW-mo/yr
Natural Gas $4,150 1,040
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,722 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $704

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7135: Install occupancy sensors $3,063 $1,050 $2,764
48,154
kWh
$299
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $1,724 $2,550 $1,581
27,547
kWh
$143
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $977 $600 $872
15,212
kWh
$105
-
kW-mo/yr
- - -
04 2.7231: Use radiant heater for spot heating $704 $2,700 - - $704
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $676 - $603
10,515
kWh
$73
-
kW-mo/yr
- - -
06 3.5212: Regrind, reuse, or sell scrap plastic parts $540 $750 - - - - $540
07 3.5315: Lease / purchase baler; sell cardboard to recycler $210 $300 - - - - $210
08 4.513: Re-arrange equipment layout to reduce labor costs $165,828 $350,000 - - - $165,828 -
TOTAL RECOMMENDED $173,722 $357,950 $5,820
101,428
kWh
$620
-
kW-mo/yr
$704
-
MMBtu
$165,828 $750
TOTAL IMPLEMENTED $704 $2,700 - - $704
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs