ITAC Assessment: BD0198
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ITAC Assessment: BD0198
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Assessment Year 2002
Principal Product Concrete Ready Mix & Asphalt Paving Compound
NAICS
n/a
SIC 3531: Construction Machinery and Equipment
Sales Range $1
M
to 5
M
# of Employees 15
Plant Area 20,000
ft2
Annual Production 52,000
ton
Production Hrs. Annual 2,640
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $6,651 128,720
kWh
Electricity Demand $34,993 2,249
kW-mo/yr
Electricity Fees $1,955 -
Natural Gas $89,806 16,048
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,118 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,189

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Primary Raw Material Savings
01 2.1133: Adjust burners for efficient operation $7,305 $10,000 - - $7,305
-
MMBtu
- - -
02 2.1121: Use insulation in furnaces to facilitate heating / cooling $1,311 $4,280 - - $1,311
-
MMBtu
- - -
03 2.4133: Use most efficient type of electric motors $845 $2,450 $470
8,507
kWh
$375
-
kW-mo/yr
- - - -
04 2.4314: Use synthetic lubricant $440 $1,000 $247
4,906
kWh
$193
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $432 $400 $432
6,271
kWh
- - - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $406 $740 $227
4,102
kWh
$179
-
kW-mo/yr
- - - -
07 2.7231: Use radiant heater for spot heating $280 $1,000 - - $280
-
MMBtu
- - -
08 2.7135: Install occupancy sensors $267 $675 $267
3,876
kWh
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $234 $138 $234
3,398
kWh
- - - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $187 - $106
2,091
kWh
$81
-
kW-mo/yr
- - - -
11 3.7212: Improved material handling (mixing and transfer) $18,401 $3,000 - - - - - $18,401
12 3.4151: Minimize water usage $185 $230 - - - $185
-
Tgal
- -
13 4.447: Automate payroll system $4,825 $2,000 - - - - $4,825 -
TOTAL RECOMMENDED $35,118 $25,913 $1,983
33,151
kWh
$828
-
kW-mo/yr
$8,896
-
MMBtu
$185
-
Tgal
$4,825 $18,401
TOTAL IMPLEMENTED $9,189 $12,508 $1,246
20,768
kWh
$453
-
kW-mo/yr
$7,305
-
MMBtu
$185
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs