ITAC Assessment: BD0193
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ITAC Assessment: BD0193
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Assessment Year 2001
Principal Product Compaction Machinery and Equipment
NAICS
n/a
SIC 3531: Construction Machinery and Equipment
Sales Range $50
M
to 100
M
# of Employees 225
Plant Area 210,000
ft2
Annual Production 950
units
Production Hrs. Annual 4,800
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $157,186 4,052,800
kWh
Electricity Demand $131,678 11,906
kW-mo/yr
Electricity Fees $8,172 -
Natural Gas $325,787 40,708
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $234,309 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $182,901

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7231: Use radiant heater for spot heating $68,706 $29,000 - - $68,706
-
MMBtu
- - - -
02 2.2437: Recover waste heat from equipment $44,275 $22,875 $(-726.0)
18,799
kWh
$(-326.0)
-
kW-mo/yr
$45,327
-
MMBtu
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,104 $2,900 $2,396
61,766
kWh
$1,708
-
kW-mo/yr
- - - - -
04 2.7135: Install occupancy sensors $2,922 $1,875 $1,425
36,735
kWh
$1,497
-
kW-mo/yr
- - - - -
05 2.4133: Use most efficient type of electric motors $1,570 $2,970 $1,023
26,370
kWh
$547
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,368 $2,660 $813
20,966
kWh
$580
-
kW-mo/yr
- - - - $(-25.0)
07 2.4221: Install compressor air intakes in coolest locations $1,352 $1,000 $778
20,059
kWh
$574
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $324 $350 $129
3,329
kWh
$51
-
kW-mo/yr
- - - - $144
09 3.2121: Convert to electrostatic powder coating $42,843 $150,000 n/a - - $(-15,881.0)
-
MMBtu
$58,724
-
gal
- - -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $2,710 $7,000 - - - - $2,710
-
lb
- -
11 3.5316: Contract a wood pallet recycling company $700 $180 - - - - - $700 -
12 3.5217: Reuse / recycle/ sell paper products $663 $500 - - - - $663
-
lb
- -
13 2.8113: Purchase gas directly from a contract gas supplier $62,772 $5,000 - - - - - $62,772 -
TOTAL RECOMMENDED $234,309 $226,310 $5,838
188,024
kWh
$4,631
-
kW-mo/yr
$98,152
-
MMBtu
$58,724
-
gal
$3,373
-
lb
$63,472 $119
TOTAL IMPLEMENTED $182,901 $63,785 $3,390
124,919
kWh
$2,587
-
kW-mo/yr
$114,033
-
MMBtu
- - $62,772 $119
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs