ITAC Assessment: BD0174
ITAC logo
ITAC Assessment: BD0174
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2000
Principal Product Orthotics
NAICS
n/a
SIC 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Sales Range $10
M
to 50
M
# of Employees 132
Plant Area 40,000
ft2
Annual Production 121,500
units
Production Hrs. Annual 3,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,768 1,100,528
kWh
Electricity Demand $11,045 4,697
kW-mo/yr
Electricity Fees $190 -
Natural Gas $6,006 1,173
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $274,974 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $229,854

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings By-product Production Savings Increase in Production Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $3,817 $2,695 $3,369
49,531
kWh
$448
-
kW-mo/yr
- - - - -
02 4.111: Add equipment/ operators to reduce production bottleneck $2,542 $2,000 $2,542
37,222
kWh
- - - - - -
03 2.7135: Install occupancy sensors $2,138 $1,800 $1,824
26,964
kWh
$314
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $487 $385 $294
4,396
kWh
$14
-
kW-mo/yr
- $179 - - -
05 3.5315: Lease / purchase baler; sell cardboard to recycler $1,090 $400 - - $1,090
-
lb
- - - -
06 3.5217: Reuse / recycle/ sell paper products $854 $250 - - $854
-
lb
- - - -
07 3.5313: Increase amount of waste recovered for resale $526 $500 - - - - $526 - -
08 4.111: Add equipment/ operators to reduce production bottleneck $218,400 $61,810 - - - - - - $218,400
09 4.521: Clear and rent existing space $45,120 $20,000 - - - - - $45,120 -
TOTAL RECOMMENDED $274,974 $89,840 $8,029
118,113
kWh
$776
-
kW-mo/yr
$1,944
-
lb
$179 $526 $45,120 $218,400
TOTAL IMPLEMENTED $229,854 $69,840 $8,029
118,113
kWh
$776
-
kW-mo/yr
$1,944
-
lb
$179 $526 - $218,400
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs