| Assessment Year | 2000 |
|---|---|
| Principal Product | Zinc and Aluminum Die Castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $5 M to 10M |
| # of Employees | 120 |
| Plant Area |
32,500
ft2
|
| Annual Production | 2,000,000
lb
|
| Production Hrs. Annual | 4,680
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $76,148 | 1,790,739 |
kWh
|
$0.043 |
| Electricity Demand | $70,823 | 6,154 |
kW-mo/yr
|
$11.51 |
| Electricity Fees | $986 | - |
|
- |
| Natural Gas | $105,645 | 34,662 |
MMBtu
|
$3.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $914,536 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,190 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $4,759 | $9,930 |
$3,129
215,785
kWh
|
$1,630
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $1,506 | $500 |
$1,506
103,842
kWh
|
- | - | - | - | - | - | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $1,317 | $1,050 |
$617
42,509
kWh
|
$700
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $1,003 | $700 |
$388
26,747
kWh
|
$615
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $767 | $600 |
$294
20,340
kWh
|
$473
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $398 | $324 |
$170
11,707
kWh
|
$63
-
kW-mo/yr
|
- | - | - | - | - | $165 | - | - | |
| 07 | 2.2514: Cover open tanks | $206 | $470 | - | - |
$206
-
MMBtu
|
- | - | - | - | - | - | - | |
| 08 | 3.7198: Reduce / eliminate use of disposable product | $39,357 | $4,000 | - | - | - | - |
$54,000
-
lb
|
- | $(-14,643.0) | - | - | - | |
| 09 | 3.4151: Minimize water usage | $209 | $805 | - | - | - |
$209
-
Tgal
|
- | - | - | - | - | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $863,728 | $550,000 | - | - | - | - | - | - | $(-409,000.0) | - | - | $1,272,728 | |
| 11 | 4.441: Install automatic packing equipment | $936 | $1,400 | - | - | - | - | - | - | - | - | $936 | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $350 | $200 | - | - | - | - | - |
$350
-
lb
|
- | - | - | - | |
| TOTAL RECOMMENDED | $914,536 | $569,979 |
$6,104
420,930
kWh
|
$3,481
-
kW-mo/yr
|
$206
-
MMBtu
|
$209
-
Tgal
|
$54,000
-
lb
|
$350
-
lb
|
$(-423,643.0) | $165 | $936 | $1,272,728 | ||
| TOTAL IMPLEMENTED | $43,190 | $8,649 |
$1,081
74,556
kWh
|
$1,236
-
kW-mo/yr
|
$206
-
MMBtu
|
$209
-
Tgal
|
$54,000
-
lb
|
- | $(-14,643.0) | $165 | $936 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs