ITAC Assessment: BD0169
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ITAC Assessment: BD0169
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Assessment Year 2000
Principal Product Machined Parts
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 48,000
ft2
Annual Production 500,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,113 1,493,259
kWh
Electricity Demand $2,724 821
kW-mo/yr
Electricity Fees $40 -
Natural Gas $3,694 706
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,081 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,423

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $9,339 $13,140 $9,339
152,989
kWh
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,421 $700 $6,421
105,217
kWh
- - - -
03 2.2437: Recover waste heat from equipment $1,564 $2,000 - $1,564
-
MMBtu
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $812 - $812
13,189
kWh
- - - -
05 2.7224: Reduce space conditioning during non-working hours $690 - $690
12,896
kWh
- - - -
06 2.7135: Install occupancy sensors $543 $450 $543
8,792
kWh
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $136 $150 $81
1,465
kWh
- - $55 -
08 3.3131: Use evaporation to concentrate material $10,916 $3,700 - - $10,916
-
Tgal
- -
09 3.4151: Minimize water usage $400 $750 - - $400
-
Tgal
- -
10 4.447: Automate payroll system $163 $50 - - - - $163
11 4.821: Pay bills on time to avoid late fees $97 - - - - - $97
TOTAL RECOMMENDED $31,081 $20,940 $17,886
294,548
kWh
$1,564
-
MMBtu
$11,316
-
Tgal
$55 $260
TOTAL IMPLEMENTED $18,423 $4,600 $7,192
119,578
kWh
- $10,916
-
Tgal
$55 $260
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs