| Assessment Year | 2000 |
|---|---|
| Principal Product | Specialty Chemicals |
| NAICS |
n/a
|
| SIC | 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 90 |
| Plant Area |
135,000
ft2
|
| Annual Production | 210,500,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $314,854 | 10,930,539 |
kWh
|
$0.029 |
| Electricity Demand | $163,076 | 17,471 |
kW-mo/yr
|
$9.33 |
| Electricity Fees | $(-3,678.0) | - |
|
- |
| Natural Gas | $40,337 | 8,664 |
MMBtu
|
$4.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $430,788 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $38,989 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $2,357 | $2,000 |
$1,695
63,013
kWh
|
$662
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $2,182 | $2,700 |
$1,192
41,325
kWh
|
$990
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,263 | - |
$875
30,481
kWh
|
$388
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $823 | $500 |
$569
19,637
kWh
|
$254
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $594 | $1,000 |
$411
14,361
kWh
|
$183
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.1223: Install smaller boiler (increase high fire duty cycle) | $380,939 | $600,000 | - | - | - | $380,939 | - | - | - | |
| 07 | 4.112: Replace old machine with new automatic multi-station tool | $33,228 | $35,000 | - | - | - | - | - | - | $33,228 | |
| 08 | 4.441: Install automatic packing equipment | $6,646 | $2,000 | - | - | - | - | - | $6,646 | - | |
| 09 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,759 | $6,500 | - | - |
$1,759
-
lb
|
- | - | - | - | |
| 10 | 2.2135: Repair and eliminate steam leaks | $997 | $600 | - | - | - | - | $997 | - | - | |
| TOTAL RECOMMENDED | $430,788 | $650,300 |
$4,742
168,817
kWh
|
$2,477
-
kW-mo/yr
|
$1,759
-
lb
|
$380,939 | $997 | $6,646 | $33,228 | ||
| TOTAL IMPLEMENTED | $38,989 | $45,300 |
$1,761
60,962
kWh
|
$1,244
-
kW-mo/yr
|
$1,759
-
lb
|
- | $997 | - | $33,228 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs