ITAC Assessment: BD0163
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ITAC Assessment: BD0163
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Assessment Year 2000
Principal Product Sodium Gluconate
NAICS
n/a
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 43
Plant Area 185,400
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $212,429 7,041,032
kWh
Electricity Demand $119,620 8,202
kW-mo/yr
Electricity Fees $13,183 -
Natural Gas $373,388 121,054
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,954 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,825

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $13,931 $10,000 - - $13,931
-
MMBtu
- -
02 2.2511: Insulate bare equipment $9,099 $5,000 - - $9,099
-
MMBtu
- -
03 2.1222: Install turbulators $8,505 $1,000 - - $8,505
-
MMBtu
- -
04 2.4314: Use synthetic lubricant $8,256 $8,000 $4,970
164,713
kWh
$3,286
-
kW-mo/yr
- - -
05 3.5315: Lease / purchase baler; sell cardboard to recycler $2,058 $8,000 - - - $2,058
-
lb
-
06 3.5316: Contract a wood pallet recycling company $280 $600 - - - $280
-
lb
-
07 4.111: Add equipment/ operators to reduce production bottleneck $6,825 $20,000 - - - - $6,825
TOTAL RECOMMENDED $48,954 $52,600 $4,970
164,713
kWh
$3,286
-
kW-mo/yr
$31,535
-
MMBtu
$2,338
-
lb
$6,825
TOTAL IMPLEMENTED $6,825 $20,000 - - - - $6,825
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs