ITAC Assessment: BD0157
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ITAC Assessment: BD0157
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Assessment Year 2000
Principal Product Aluminium Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $1
M
to 5
M
# of Employees 50
Plant Area 42,688
ft2
Annual Production 2,800,000
lb
Production Hrs. Annual 4,680
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $202,504 3,643,611
kWh
Electricity Demand $2,639 1,411
kW-mo/yr
Electricity Fees $473 -
Natural Gas $74,343 16,391
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,331 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,584

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Primary Product Savings
01 2.7231: Use radiant heater for spot heating $3,147 $2,325 $2,481
44,842
kWh
$666
-
MMBtu
-
02 2.1221: Replace obsolete burners with more efficient ones $2,952 $4,600 $2,952
109,613
kWh
- -
03 2.7135: Install occupancy sensors $1,314 $825 $1,314
20,516
kWh
- -
04 2.2437: Recover waste heat from equipment $507 $1,500 - $507
-
MMBtu
-
05 2.8113: Purchase gas directly from a contract gas supplier $19,669 $800 - - $19,669
06 4.111: Add equipment/ operators to reduce production bottleneck $9,601 $11,200 - - $9,601
07 4.111: Add equipment/ operators to reduce production bottleneck $4,141 $3,250 - - $4,141
TOTAL RECOMMENDED $41,331 $24,500 $6,747
174,971
kWh
$1,173
-
MMBtu
$33,411
TOTAL IMPLEMENTED $30,584 $12,825 $1,314
20,516
kWh
- $29,270
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs