| Assessment Year | 1999 |
|---|---|
| Principal Product | Pallet Racking |
| NAICS |
n/a
|
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 425 |
| Plant Area |
410,000
ft2
|
| Annual Production | 70,000
ton
|
| Production Hrs. Annual | 8,112
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $484,812 | 12,685,815 |
kWh
|
$0.038 |
| Electricity Demand | $352,886 | 25,121 |
kW-mo/yr
|
$14.05 |
| Electricity Fees | $3,789 | - |
|
- |
| Natural Gas | $554,035 | 194,467 |
MMBtu
|
$2.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,409,498 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $428,525 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $109,239 | $255,000 |
$806
21,395
kWh
|
$334
-
kW-mo/yr
|
$108,099
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $15,134 | $17,430 |
$10,746
281,360
kWh
|
$4,388
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,301 | $500 |
$7,967
214,537
kWh
|
$4,334
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $9,606 | $5,600 | - | - |
$9,606
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $5,577 | $2,736 | - | - |
$5,577
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,041 | $840 |
$1,450
38,101
kWh
|
$591
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $855 | $525 |
$459
12,016
kWh
|
$396
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 3.2121: Convert to electrostatic powder coating | $837,135 | $1,600,000 | - | - | - | - |
$837,135
-
gal
|
- | - | - | |
| 09 | 3.4156: Use flow control valves on equipment to optimize water use | $30,353 | $10,000 | - | - | - |
$30,353
-
Tgal
|
- | - | - | - | |
| 10 | 3.4114: Replace city water with recycled water via cooling tower | $3,427 | $3,000 |
$(-827.0)
(-21,688)
kWh
|
$(-337.0)
-
kW-mo/yr
|
- |
$4,591
-
Tgal
|
- | - | - | - | |
| 11 | 3.4151: Minimize water usage | $1,471 | $2,590 | - | - | - |
$1,471
-
Tgal
|
- | - | - | - | |
| 12 | 4.441: Install automatic packing equipment | $243,360 | $500,000 | - | - | - | - | - | $243,360 | - | - | |
| 13 | 4.231: Purchase equipment instead of leasing | $107,799 | $26,500 |
$(-5,960.0)
(-155,920)
kWh
|
$(-3,241.0)
-
kW-mo/yr
|
- | - | - | - | - | $117,000 | |
| 14 | 4.652: Replace existing equipment with more suitable substitutes | $31,200 | $16,000 | - | - | - | - | - | $15,600 | $15,600 | - | |
| TOTAL RECOMMENDED | $1,409,498 | $2,440,721 |
$14,641
389,801
kWh
|
$6,465
-
kW-mo/yr
|
$123,282
-
MMBtu
|
$36,415
-
Tgal
|
$837,135
-
gal
|
$258,960 | $15,600 | $117,000 | ||
| TOTAL IMPLEMENTED | $428,525 | $556,430 |
$3,457
96,718
kWh
|
$1,684
-
kW-mo/yr
|
- |
$31,824
-
Tgal
|
- | $258,960 | $15,600 | $117,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs