| Assessment Year | 1999 |
|---|---|
| Principal Product | Zinc Die Castings |
| NAICS |
n/a
|
| SIC | 3369: Nonferrous Foundries, Except Aluminum and Copper |
| Sales Range | $5 M to 10M |
| # of Employees | 125 |
| Plant Area |
73,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $251,093 | 3,830,598 |
kWh
|
$0.066 |
| Electricity Demand | $105,995 | 8,772 |
kW-mo/yr
|
$12.08 |
| Electricity Fees | $1,177 | - |
|
- |
| Natural Gas | $145,628 | 49,048 |
MMBtu
|
$2.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $386,167 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $175,882 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $32,466 | $119,000 |
$8,752
246,483
kWh
|
$5,165
-
kW-mo/yr
|
$18,549
-
MMBtu
|
- | - | - | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $31,953 | $91,000 |
$24,686
695,487
kWh
|
$16,388
-
kW-mo/yr
|
$(-9,121.0)
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2514: Cover open tanks | $2,467 | $5,000 | - | - |
$2,467
-
MMBtu
|
- | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $1,839 | $4,270 |
$1,026
29,015
kWh
|
$813
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,227 | $393 |
$1,176
21,102
kWh
|
$51
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $918 | - |
$636
17,878
kWh
|
$282
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $824 | $1,425 |
$516
9,086
kWh
|
$308
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $630 | $800 |
$436
12,309
kWh
|
$194
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.1154: Use an alternative desulfurizing agent to eliminate hazardous slag formation | $173,301 | $3,000 | - | - | - | - |
$115,534
-
lb
|
- | $57,767 | |
| 10 | 3.4151: Minimize water usage | $766 | $1,665 | - | - | - |
$766
-
Tgal
|
- | - | - | |
| 11 | 4.445: Install equipment to move product | $139,776 | $246,000 | - | - | - | - | - | $139,776 | - | |
| TOTAL RECOMMENDED | $386,167 | $472,553 |
$37,228
1,031,360
kWh
|
$23,201
-
kW-mo/yr
|
$11,895
-
MMBtu
|
$766
-
Tgal
|
$115,534
-
lb
|
$139,776 | $57,767 | ||
| TOTAL IMPLEMENTED | $175,882 | $343,735 |
$26,784
754,689
kWh
|
$17,677
-
kW-mo/yr
|
$(-9,121.0)
-
MMBtu
|
$766
-
Tgal
|
- | $139,776 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs