| Assessment Year | 1999 |
|---|---|
| Principal Product | Zinc Die Cast Parts |
| NAICS |
n/a
|
| SIC | 3432: Plumbing Fixture Fittings and Trim |
| Sales Range | $50 M to 100M |
| # of Employees | 490 |
| Plant Area |
194,000
ft2
|
| Annual Production | 30,000,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $320,189 | 8,670,575 |
kWh
|
$0.037 |
| Electricity Demand | $230,959 | 16,489 |
kW-mo/yr
|
$14.01 |
| Electricity Fees | $10,629 | - |
|
- |
| Natural Gas | $272,762 | 90,150 |
MMBtu
|
$3.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $104,136 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $70,664 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $25,827 | $78,000 | - | - |
$25,827
-
MMBtu
|
- | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $25,009 | $31,450 |
$15,315
415,006
kWh
|
$9,694
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,739 | $3,302 |
$4,778
129,543
kWh
|
$2,961
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $7,645 | $2,700 |
$5,016
135,991
kWh
|
$2,629
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,658 | $1,125 |
$2,896
78,546
kWh
|
$1,762
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,785 | $2,365 |
$1,110
30,188
kWh
|
$675
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.4114: Replace city water with recycled water via cooling tower | $16,941 | $14,000 | - | - | - |
$16,941
-
Tgal
|
- | - | |
| 08 | 3.3131: Use evaporation to concentrate material | $8,527 | $5,500 | - | - | - | - |
$8,527
-
gal
|
- | |
| 09 | 4.131: Modify process to reduce material use/cost | $6,005 | $1,500 | - | - | - | - | - | $6,005 | |
| TOTAL RECOMMENDED | $104,136 | $139,942 |
$29,115
789,274
kWh
|
$17,721
-
kW-mo/yr
|
$25,827
-
MMBtu
|
$16,941
-
Tgal
|
$8,527
-
gal
|
$6,005 | ||
| TOTAL IMPLEMENTED | $70,664 | $59,242 |
$24,099
653,283
kWh
|
$15,092
-
kW-mo/yr
|
- |
$16,941
-
Tgal
|
$8,527
-
gal
|
$6,005 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs