| Assessment Year | 1998 |
|---|---|
| Principal Product | Steel Doors and Frames |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
109,845
ft2
|
| Annual Production | 100,000
pieces
|
| Production Hrs. Annual | 3,744
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $123,608 | 1,328,546 |
kWh
|
$0.093 |
| Electricity Demand | $57,136 | 4,535 |
kW-mo/yr
|
$12.60 |
| Electricity Fees | $2,585 | - |
|
- |
| Natural Gas | $114,651 | 20,983 |
MMBtu
|
$5.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $192,107 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $23,453 | $10,000 | n/a | - | - |
$23,453
-
MMBtu
|
- | - | - | - |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $3,670 | $4,000 | n/a |
$1,843
45,721
kWh
|
$2,948
-
kW-mo/yr
|
$(-1,121.0)
-
MMBtu
|
- | - | - | - |
| 03 | 2.4133: Use most efficient type of electric motors | $1,663 | $3,460 | n/a |
$1,062
26,377
kWh
|
$601
-
kW-mo/yr
|
- | - | - | - | - |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,434 | $400 | n/a |
$755
18,757
kWh
|
$679
-
kW-mo/yr
|
- | - | - | - | - |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,178 | $3,835 | n/a |
$535
13,189
kWh
|
$643
-
kW-mo/yr
|
- | - | - | - | - |
| 06 | 2.7135: Install occupancy sensors | $1,158 | $600 | n/a |
$628
15,533
kWh
|
$530
-
kW-mo/yr
|
- | - | - | - | - |
| 07 | 2.2515: Use optimum thickness insulation | $1,125 | $1,515 | n/a | - | - |
$1,125
-
MMBtu
|
- | - | - | - |
| 08 | 2.2515: Use optimum thickness insulation | $549 | $2,127 | n/a | - | - |
$549
-
MMBtu
|
- | - | - | - |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $382 | $430 | n/a |
$198
4,982
kWh
|
$184
-
kW-mo/yr
|
- | - | - | - | - |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $230 | $205 | n/a |
$94
2,345
kWh
|
$40
-
kW-mo/yr
|
- | - | - | - | $96 |
| 11 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $132,757 | $160,000 | n/a | - | - | - | - |
$18,000
-
gal
|
$(-1,808.0) | $116,565 |
| 12 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $13,430 | $14,000 | n/a | - | - | - | - | - | - | $13,430 |
| 13 | 3.5311: Recover and reuse waste material | $2,982 | $7,000 | n/a | - | - | - |
$2,982
-
Tgal
|
- | - | - |
| 14 | 4.423: Move product using mechanical means | $4,359 | $14,000 | n/a | - | - |
$(-154.0)
-
MMBtu
|
- | - | $4,513 | - |
| 15 | 4.652: Replace existing equipment with more suitable substitutes | $3,737 | $1,365 | n/a | - | - | - | - | - | $3,737 | - |
| TOTAL RECOMMENDED | $192,107 | $222,937 |
$5,115
126,904
kWh
|
$5,625
-
kW-mo/yr
|
$23,852
-
MMBtu
|
$2,982
-
Tgal
|
$18,000
-
gal
|
$6,442 | $130,091 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs