ITAC Assessment: BD0115
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ITAC Assessment: BD0115
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Assessment Year 1998
Principal Product Automotive Body Support Components
NAICS
n/a
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 468
Plant Area 330,000
ft2
Annual Production 192,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $284,606 11,276,085
kWh
Electricity Demand $321,419 28,038
kW-mo/yr
Natural Gas $169,828 48,717
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $53,584 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,475

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2437: Recover waste heat from equipment $13,739 $20,000 - - $13,739
-
MMBtu
-
02 2.1213: Direct warmest air to combustion intake $7,819 $12,000 - - $7,819
-
MMBtu
-
03 2.3192: Use fossil fuel powered generator during peak demand periods $5,674 $1,000 $2,523
100,234
kWh
$7,564
-
kW-mo/yr
$(-3,913.0)
-
MMBtu
$(-500.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,657 $5,900 $2,261
89,683
kWh
$1,977
-
kW-mo/yr
- $419
05 2.4221: Install compressor air intakes in coolest locations $3,961 $1,000 $2,028
80,598
kWh
$1,933
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $1,062 $900 $553
21,981
kWh
$509
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $300 $335 $92
3,810
kWh
$57
-
kW-mo/yr
- $151
08 2.7134: Use photocell controls $206 $200 $72
2,931
kWh
$125
-
kW-mo/yr
- $9
09 3.5316: Contract a wood pallet recycling company $3,796 $320 - - - $3,796
10 4.652: Replace existing equipment with more suitable substitutes $12,370 $12,500 - - $(-100.0)
-
MMBtu
$12,470
TOTAL RECOMMENDED $53,584 $54,155 $7,529
299,237
kWh
$12,165
-
kW-mo/yr
$17,545
-
MMBtu
$16,345
TOTAL IMPLEMENTED $27,475 $21,655 $7,529
299,237
kWh
$12,165
-
kW-mo/yr
$3,906
-
MMBtu
$3,875
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs