| Assessment Year | 1998 |
|---|---|
| Principal Product | Ceramic Kiln Furniture |
| NAICS |
n/a
|
| SIC | 3255: Clay Refractories |
| Sales Range | $5 M to 10M |
| # of Employees | 65 |
| Plant Area |
61,180
ft2
|
| Annual Production | 1,100,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $83,454 | 1,980,363 |
kWh
|
$0.042 |
| Electricity Demand | $41,839 | 3,420 |
kW-mo/yr
|
$12.23 |
| Electricity Fees | $353 | - |
|
- |
| Natural Gas | $419,064 | 135,687 |
MMBtu
|
$3.09 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $422,763 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $374,232 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $9,102 | $3,930 | - | - |
$9,102
-
MMBtu
|
- | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $3,292 | $3,590 |
$2,086
51,876
kWh
|
$1,206
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,848 | $4,480 |
$1,364
33,998
kWh
|
$799
-
kW-mo/yr
|
- | - | $685 | - | - | |
| 04 | 2.2442: Preheat combustion air with waste heat | $2,504 | $2,700 | - | - |
$2,504
-
MMBtu
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,868 | $520 |
$1,029
25,498
kWh
|
$603
-
kW-mo/yr
|
- | - | $236 | - | - | |
| 06 | 3.2176: Increase use of automation | $23,589 | $15,000 | - | - | - | - | - | $23,589 | - | |
| 07 | 3.4151: Minimize water usage | $789 | $1,500 | - | - | - |
$789
-
Tgal
|
- | - | - | |
| 08 | 3.1191: Change procedures / equipment / operating conditions | $564 | $200 | - | - | - | - | - | $564 | - | |
| 09 | 4.611: Begin a practice of predictive / preventative maintenance | $371,800 | $5,000 | - | - | - | - | $(-83,200.0) | $455,000 | - | |
| 10 | 4.431: Train operators for maximum operating efficiency | $6,407 | $1,500 | - | - | - | - | $3,744 | $476 | $2,187 | |
| TOTAL RECOMMENDED | $422,763 | $38,420 |
$4,479
111,372
kWh
|
$2,608
-
kW-mo/yr
|
$11,606
-
MMBtu
|
$789
-
Tgal
|
$(-78,535.0) | $479,629 | $2,187 | ||
| TOTAL IMPLEMENTED | $374,232 | $5,720 |
$1,029
25,498
kWh
|
$603
-
kW-mo/yr
|
- | - | $(-82,964.0) | $455,564 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs