ITAC Assessment: BD0101
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ITAC Assessment: BD0101
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Assessment Year 1998
Principal Product Polystyrene Cups & Lids
NAICS
n/a
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 149
Plant Area 284,636
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $878,222 21,451,642
kWh
Electricity Demand $468,142 33,303
kW-mo/yr
Electricity Fees $6,865 -
Natural Gas $1,104,418 358,760
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $231,695 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,224

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 2.1222: Install turbulators $28,680 $1,650 - - $28,680
-
MMBtu
- - -
02 2.4133: Use most efficient type of electric motors $26,005 $40,190 $19,213
469,812
kWh
$6,792
-
kW-mo/yr
- - - -
03 2.1123: Install automatic stack damper $6,809 $2,100 - - $6,809
-
MMBtu
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,851 $3,986 $2,307
56,565
kWh
$1,544
-
kW-mo/yr
- - - -
05 3.4157: Replace water cooling on processes with air cooling $32,510 $128,700 $(-1,558.0)
(-38,101)
kWh
$(-612.0)
-
kW-mo/yr
- - - $34,680
06 3.4151: Minimize water usage $688 $1,625 - - - $688
-
Tgal
- -
07 4.441: Install automatic packing equipment $133,152 $72,000 - - - - $133,152 -
TOTAL RECOMMENDED $231,695 $250,251 $19,962
488,276
kWh
$7,724
-
kW-mo/yr
$35,489
-
MMBtu
$688
-
Tgal
$133,152 $34,680
TOTAL IMPLEMENTED $59,224 $47,451 $21,520
526,377
kWh
$8,336
-
kW-mo/yr
$28,680
-
MMBtu
$688
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs