ITAC Assessment: BD0100
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ITAC Assessment: BD0100
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Assessment Year 1997
Principal Product Sickle guards
NAICS
n/a
SIC 3523: Farm Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 54,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $140,550 4,653,869
kWh
Electricity Demand $205,272 22,490
kW-mo/yr
Electricity Fees $14,806 -
Natural Gas $202,755 70,458
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $281,593 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $5,782 $10,300 $4,021
133,060
kWh
$1,761
-
kW-mo/yr
- - - - - -
02 2.7135: Install occupancy sensors $1,212 $200 $487
16,120
kWh
$725
-
kW-mo/yr
- - - - - -
03 2.7496: Install partitions to reduce size of conditioned space $981 $1,500 - - $981
-
MMBtu
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $335 $698 $182
6,155
kWh
$153
-
kW-mo/yr
- - - - - -
05 2.2511: Insulate bare equipment $200 $369 - - $200
-
MMBtu
- - - - -
06 3.1191: Change procedures / equipment / operating conditions $9,880 $30,000 - - - $45,000
-
lb
$(-35,120.0) - - -
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $1,996 $750 - - - - - - $1,996 -
08 3.5316: Contract a wood pallet recycling company $832 $420 - - - - - $832 - -
09 4.652: Replace existing equipment with more suitable substitutes $260,375 $900,000 - - - - $50,375 $75,000 - $135,000
TOTAL RECOMMENDED $281,593 $944,237 $4,690
155,335
kWh
$2,639
-
kW-mo/yr
$1,181
-
MMBtu
$45,000
-
lb
$15,255 $75,832 $1,996 $135,000
TOTAL IMPLEMENTED $9,880 $30,000 - - - $45,000
-
lb
$(-35,120.0) - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs