ITAC Assessment: BD0094
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ITAC Assessment: BD0094
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Assessment Year 1997
Principal Product Reconditioned Steel Drums
NAICS
n/a
SIC 3412: Metal Shipping Barrels, Drums, Kegs, and Pails
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 80,000
ft2
Annual Production 1,483,000
pieces
Production Hrs. Annual 2,600
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $152,953 3,247,362
kWh
Electricity Demand $193,497 12,680
kW-mo/yr
Electricity Fees $7,300 -
Natural Gas $315,603 100,543
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $384,718 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $367,280

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings Increase in Production Savings
01 2.2414: Use waste heat from hot flue gases to preheat $8,910 $1,500 - - $8,910
-
MMBtu
- - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,630 $5,699 $3,051
64,771
kWh
$4,579
-
kW-mo/yr
- - - - - - -
03 2.2511: Insulate bare equipment $4,842 $8,668 - - $4,842
-
MMBtu
- - - - - -
04 2.4133: Use most efficient type of electric motors $2,560 $4,430 $1,068
22,567
kWh
$1,492
-
kW-mo/yr
- - - - - - -
05 2.7135: Install occupancy sensors $898 $1,050 $346
7,327
kWh
$552
-
kW-mo/yr
- - - - - - -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $192,343 $16,000 - - - - $2,938
-
gal
- $189,405 - -
07 3.4113: Treat and reuse rinse waters $16,735 $34,000 - - - $52,000
-
Tgal
$(-32,500.0)
-
gal
$(-2,899.0) - $134
-
Tgal
-
08 4.122: Develop standard procedures to improve internal yields $150,800 $2,000 - - - - - - - - $150,800
TOTAL RECOMMENDED $384,718 $73,347 $4,465
94,665
kWh
$6,623
-
kW-mo/yr
$13,752
-
MMBtu
$52,000
-
Tgal
$(-29,562.0)
-
gal
$(-2,899.0) $189,405 $134
-
Tgal
$150,800
TOTAL IMPLEMENTED $367,280 $65,098 $1,068
22,567
kWh
$1,492
-
kW-mo/yr
$4,842
-
MMBtu
$52,000
-
Tgal
$(-29,562.0)
-
gal
$(-2,899.0) $189,405 $134
-
Tgal
$150,800
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs