ITAC Assessment: BD0081
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ITAC Assessment: BD0081
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Assessment Year 1997
Principal Product Commercial Towers
NAICS
n/a
SIC 3446: Architectural and Ornamental Metal Work
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 333,000
ft2
Annual Production 7,500
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $105,580 4,264,361
kWh
Electricity Demand $222,707 12,388
kW-mo/yr
Electricity Fees $(-1,488.0) -
Natural Gas $344,882 103,157
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,885 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,759

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.8114: Change rate schedules or other changes in utility service $9,330 $1,500 - - $9,330 - - - - - -
02 2.2441: Preheat boiler makeup water with waste process heat $5,780 $8,410 - - - $5,780
-
MMBtu
- - - - -
03 2.4133: Use most efficient type of electric motors $977 $2,160 $666
26,964
kWh
$311
-
kW-mo/yr
- - - - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $782 $945 $483
19,637
kWh
$299
-
kW-mo/yr
- - - - - - -
05 2.7135: Install occupancy sensors $720 $975 $468
18,757
kWh
$252
-
kW-mo/yr
- - - - - - -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $35,050 $14,000 - - - - $1,225
-
gal
- $33,592 $233 -
07 3.4151: Minimize water usage $1,246 $2,325 - - - - - - - - $1,246
-
Tgal
08 4.423: Move product using mechanical means $30,000 $24,000 - - - - - $30,000 - - -
TOTAL RECOMMENDED $83,885 $54,315 $1,617
65,358
kWh
$862
-
kW-mo/yr
$9,330 $5,780
-
MMBtu
$1,225
-
gal
$30,000 $33,592 $233 $1,246
-
Tgal
TOTAL IMPLEMENTED $1,759 $3,105 $1,149
46,601
kWh
$610
-
kW-mo/yr
- - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs