ITAC Assessment: BD0074
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ITAC Assessment: BD0074
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Assessment Year 1996
Principal Product Plastic Parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 86
Plant Area 32,000
ft2
Annual Production 1,500,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $132,144 3,199,883
kWh
Electricity Demand $78,050 6,411
kW-mo/yr
Electricity Fees $2,197 -
Natural Gas $5,821 1,515
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $150,805 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $145,658

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.3137: Use power during off-peak periods $44,073 $2,850 $30,836
793,962
kWh
$13,237
-
kW-mo/yr
- - - - - - -
02 2.8114: Change rate schedules or other changes in utility service $17,093 - - - - - - - $17,093 - -
03 2.4133: Use most efficient type of electric motors $11,783 $12,980 $8,312
201,348
kWh
$3,471
-
kW-mo/yr
- - - - - - -
04 2.7111: Reduce illumination to minimum necessary levels $5,328 $580 $3,512
84,994
kWh
$1,418
-
kW-mo/yr
- - - $44 - $354 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,319 $5,805 $1,975
47,773
kWh
$849
-
kW-mo/yr
- - - $73 - $422 -
06 2.7135: Install occupancy sensors $2,522 $1,125 $1,691
37,515
kWh
$831
-
kW-mo/yr
- - - - - - -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $915 $1,180 $866
21,102
kWh
$349
-
kW-mo/yr
$(-300.0)
-
MMBtu
- - - - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $863 $522 $615
14,947
kWh
$248
-
kW-mo/yr
- - - - - - -
09 2.7491: Insulate glazing, walls, ceilings, and roofs $519 $1,515 - - $519
-
MMBtu
- - - - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $394 $391 $251
5,275
kWh
$143
-
kW-mo/yr
- - - - - - -
11 3.5212: Regrind, reuse, or sell scrap plastic parts $56,426 $1,500 $(-500.0)
(-12,016)
kWh
- - - $4,514
-
lb
$(-6,225.0) - $58,637 -
12 3.5315: Lease / purchase baler; sell cardboard to recycler $6,360 $6,750 - - - - - - $6,360 - -
13 3.4151: Minimize water usage $1,210 $500 - - - $523
-
Tgal
- - - - $687
-
Tgal
TOTAL RECOMMENDED $150,805 $35,698 $47,558
1,194,900
kWh
$20,546
-
kW-mo/yr
$219
-
MMBtu
$523
-
Tgal
$4,514
-
lb
$(-6,108.0) $23,453 $59,413 $687
-
Tgal
TOTAL IMPLEMENTED $145,658 $26,807 $44,466
1,120,750
kWh
$19,205
-
kW-mo/yr
- $523
-
Tgal
$4,514
-
lb
$(-6,181.0) $23,453 $58,991 $687
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs