| Assessment Year | 1996 |
|---|---|
| Principal Product | Residential Garage Doors |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 158 |
| Plant Area |
90,000
ft2
|
| Annual Production | 137,800
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $58,754 | 1,730,657 |
kWh
|
$0.034 |
| Electricity Demand | $31,934 | 4,480 |
kW-mo/yr
|
$7.13 |
| Electricity Fees | $7,084 | - |
|
- |
| Natural Gas | $13,353 | 5,507 |
MMBtu
|
$2.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $26,837 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,556 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $1,744 | $7,010 |
$1,062
33,411
kWh
|
$682
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,746 | $3,208 |
$853
26,671
kWh
|
$893
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $1,033 | $825 |
$573
17,878
kWh
|
$460
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $546 | $175 |
$384
12,016
kWh
|
$162
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,490 | $900 |
$1,490
46,600
kWh
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $410 | $400 |
$410
12,896
kWh
|
- | - | - | - | - | |
| 07 | 3.4115: Recover and reuse cooling water | $16,777 | $3,600 |
$(-925.0)
(-29,015)
kWh
|
- |
$11,007
-
Tgal
|
$(-350.0) | - |
$7,045
-
Tgal
|
|
| 08 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $1,702 | $750 | - | - | - | - | $1,702 | - | |
| 09 | 3.4158: Use minimum cooling water to bearings | $1,389 | $425 | - | - |
$847
-
Tgal
|
- | - |
$542
-
Tgal
|
|
| TOTAL RECOMMENDED | $26,837 | $17,293 |
$3,847
120,457
kWh
|
$2,197
-
kW-mo/yr
|
$11,854
-
Tgal
|
$(-350.0) | $1,702 |
$7,587
-
Tgal
|
||
| TOTAL IMPLEMENTED | $23,556 | $15,543 |
$2,890
90,563
kWh
|
$1,575
-
kW-mo/yr
|
$11,854
-
Tgal
|
$(-350.0) | - |
$7,587
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs