ITAC Assessment: AS0428
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ITAC Assessment: AS0428
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Assessment Year 2006
Principal Product Natural fiber insulation
NAICS 327993: Mineral Wool Manufacturing
SIC 3296: Mineral Wool
Sales Range $1
M
to 5
M
# of Employees 38
Plant Area 40,000
ft2
Annual Production 14,000
thousand feet
Production Hrs. Annual 6,048
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $112,870 1,405,200
kWh
Natural Gas $73,043 6,702
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,667 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Primary Raw Material Savings
01 4.131: Modify process to reduce material use/cost $15,000 - - - $15,000
02 2.1233: Analyze flue gas for proper air/fuel ratio $3,791 $1,000 - $3,791
-
MMBtu
-
03 2.4239: Eliminate or reduce compressed air usage $2,918 $2,500 $2,918
37,145
kWh
- -
04 2.4322: Use or replace with energy efficient substitutes $2,269 $5,600 $2,269
28,363
kWh
- -
05 2.4239: Eliminate or reduce compressed air usage $2,252 $1,500 $2,252
28,152
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,348 $5,000 $1,348
16,847
kWh
- -
07 2.2511: Insulate bare equipment $614 $300 - $614
-
MMBtu
-
08 2.4323: Use optimum size and capacity equipment $475 $4,000 $475
5,941
kWh
- -
TOTAL RECOMMENDED $28,667 $19,900 $9,262
116,448
kWh
$4,405
-
MMBtu
$15,000
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs