ITAC Assessment: AS0382
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ITAC Assessment: AS0382
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Assessment Year 2004
Principal Product Plastic thin wall containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 175,000
ft2
Annual Production 17,283,861
lb
Production Hrs. Annual 8,592
hrs
Location (State) Nevada

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,294,615 29,426,407
kWh
Electricity Demand $79,366 45,791
kW-mo/yr
Electricity Fees $118,195 -
Natural Gas $15,569 2,323
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $228,812 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $228,812

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $44,391 $50 $42,289
961,115
kWh
$2,102
-
kW-mo/yr
- - -
02 2.7232: Replace existing hvac unit with high efficiency model $2,403 $240 $2,285
52,047
kWh
$118
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $743 $6,446 $647
14,744
kWh
$96
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $736 $128,880 $736
17,389
kWh
- - - -
05 2.4226: Use / purchase optimum sized compressor $11,254 $4,200 $10,662
242,876
kWh
$592
-
kW-mo/yr
- - -
06 2.4133: Use most efficient type of electric motors $516 $1,697 $478
10,884
kWh
$38
-
kW-mo/yr
- - -
07 2.2511: Insulate bare equipment $17,174 $840 $16,274
370,699
kWh
$900
-
kW-mo/yr
- - -
08 4.514: Re-arrange equipment layout to reduce handling costs $6,306 $300 - - $936
-
MMBtu
$5,370 -
09 4.441: Install automatic packing equipment $128,880 $850 - - - $128,880 -
10 2.6218: Turn off equipment when not in use $1,540 $3,735 $1,357
29,283
kWh
$183
-
kW-mo/yr
- - -
11 4.322: Eliminate old stock and modify inventory control $4,650 $36,448 - - - - $4,650
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,219 $1,125 $9,683
220,562
kWh
$536
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $228,812 $184,811 $84,411
1,919,599
kWh
$4,565
-
kW-mo/yr
$936
-
MMBtu
$134,250 $4,650
TOTAL IMPLEMENTED $228,812 $184,811 $84,411
1,919,599
kWh
$4,565
-
kW-mo/yr
$936
-
MMBtu
$134,250 $4,650
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs