ITAC Assessment: AS0377
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ITAC Assessment: AS0377
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Assessment Year 2004
Principal Product Milk Processing
NAICS 311511: Fluid Milk Manufacturing
SIC 2026: Fluid Milk
Sales Range $10
M
to 50
M
# of Employees 102
Plant Area 18,000
ft2
Annual Production 224,380,000
lb
Production Hrs. Annual 5,304
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $288,618 4,901,535
kWh
Electricity Demand $16,375 10,183
kW-mo/yr
Electricity Fees $31,679 -
Natural Gas $64,404 8,570
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $192,444 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $192,444

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $28,088 $120 $20,227
449,498
kWh
$7,861
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,107 $5,750 $702
15,604
kWh
$273
-
kW-mo/yr
- $132 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,140 $20 $1,564
34,754
kWh
$576
-
kW-mo/yr
- - -
04 2.7314: Reduce ventilation air $1,236 $30 $890
19,784
kWh
$346
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $401 $816 $228
5,059
kWh
$173
-
kW-mo/yr
- - -
06 2.7232: Replace existing hvac unit with high efficiency model $193 $344 $153
3,395
kWh
$40
-
kW-mo/yr
- - -
07 2.2136: Install / repair insulation on steam lines $331 $200 - - $331
-
MMBtu
- -
08 2.2135: Repair and eliminate steam leaks $2,085 $40 - - $2,085
-
MMBtu
- -
09 4.111: Add equipment/ operators to reduce production bottleneck $156,863 $200,000 - - - - $156,863
TOTAL RECOMMENDED $192,444 $207,320 $23,764
528,094
kWh
$9,269
-
kW-mo/yr
$2,416
-
MMBtu
$132 $156,863
TOTAL IMPLEMENTED $192,444 $207,320 $23,764
528,094
kWh
$9,269
-
kW-mo/yr
$2,416
-
MMBtu
$132 $156,863
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs