| Assessment Year | 2003 |
|---|---|
| Principal Product | Wire Mesh Products |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
80,000
ft2
|
| Annual Production | 1,224,000
pieces
|
| Production Hrs. Annual | 4,182
hrs
|
| Location (State) | Arizona |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $196,665 | 2,729,460 |
kWh
|
$0.072 |
| Electricity Demand | $17,891 | 1,112 |
kW-mo/yr
|
$16.09 |
| Electricity Fees | $16,494 | - |
|
- |
| Natural Gas | $105,011 | 13,344 |
MMBtu
|
$7.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $165,993 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3312: Install efficient rectifiers | $79,520 | $51,660 |
$69,615
1,506,810
kWh
|
$9,905
-
kW-mo/yr
|
- | - | - | |
| 02 | 4.453: Reschedule breaks to allow for continuous production | $66,870 | $4,565 | - | - | - | $10,413 | $56,457 | |
| 03 | 2.7232: Replace existing hvac unit with high efficiency model | $7,943 | $52,000 |
$5,120
110,823
kWh
|
$2,823
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7232: Replace existing hvac unit with high efficiency model | $4,650 | $2,800 |
$3,798
82,218
kWh
|
$852
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,789 | $5,720 | - | - |
$3,789
-
MMBtu
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,743 | $15 |
$1,631
35,309
kWh
|
$112
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,286 | $7,980 |
$895
19,382
kWh
|
$391
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $192 | $199 |
$150
3,327
kWh
|
$42
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $165,993 | $124,939 |
$81,209
1,757,869
kWh
|
$14,125
-
kW-mo/yr
|
$3,789
-
MMBtu
|
$10,413 | $56,457 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs