ITAC Assessment: AS0349
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ITAC Assessment: AS0349
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Assessment Year 2003
Principal Product Juice bottling
NAICS 333993: Packaging Machinery Manufacturing
SIC 3565: Packaging Machinery
Sales Range $100
M
to 500
M
# of Employees 146
Plant Area 380,000
ft2
Annual Production 17,000,000
units
Production Hrs. Annual 8,640
hrs
Location (State) Nevada

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $770,293 12,002,128
kWh
Electricity Demand $72,456 18,829
kW-mo/yr
Electricity Fees $118,764 -
Natural Gas $23,786 2,325
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,543,103 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,102

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings Increase in Production Savings
01 2.7135: Install occupancy sensors $758 $975 $758
11,049
kWh
- - - -
02 2.7145: Install skylights $15,856 $33,200 n/a $15,856
263,822
kWh
- - - -
03 2.2511: Insulate bare equipment $6,729 $9,784 n/a $5,648
93,980
kWh
$1,081
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,062 $56 $5,533
92,058
kWh
$529
-
kW-mo/yr
- - -
05 2.4239: Eliminate or reduce compressed air usage $16,556 $1,316 $15,378
255,878
kWh
$1,178
-
kW-mo/yr
- - -
06 2.4133: Use most efficient type of electric motors $6,435 $5,084 $5,758
95,810
kWh
$677
-
kW-mo/yr
- - -
07 2.7232: Replace existing hvac unit with high efficiency model $4,638 $7,500 $4,157
36,216
kWh
$481
-
kW-mo/yr
- - -
08 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $878,532 $1,880,000 n/a $990,000
11,000,000
kWh
$72,456
-
kW-mo/yr
- $(-183,924.0) -
09 3.4151: Minimize water usage $3,515 - - - $3,515
-
Tgal
- -
10 3.4151: Minimize water usage $138 $60 - - $138
-
Tgal
- -
11 4.611: Begin a practice of predictive / preventative maintenance $603,884 $11,220 - - - - $603,884
TOTAL RECOMMENDED $1,543,103 $1,949,195 $1,043,088
11,848,813
kWh
$76,402
-
kW-mo/yr
$3,653
-
Tgal
$(-183,924.0) $603,884
TOTAL IMPLEMENTED $38,102 $14,991 $31,584
491,011
kWh
$2,865
-
kW-mo/yr
$3,653
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs