ITAC Assessment: AS0345
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ITAC Assessment: AS0345
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Assessment Year 2003
Principal Product Manufactures ferrous and nonferrous metal casings
NAICS 331529: Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3369: Nonferrous Foundries, Except Aluminum and Copper
Sales Range $5
M
to 10
M
# of Employees 90
Plant Area 33,000
ft2
Annual Production 0
units
Production Hrs. Annual 4,301
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $62,274 1,219,933
kWh
Electricity Demand $16,997 6,718
kW-mo/yr
Electricity Fees $6,915 -
Natural Gas $38,617 4,070
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,686 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,322

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,950 $30 $13,037
217,650
kWh
$5,913
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $294 $30 $202
3,401
kWh
$92
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $519 $3,755 $354
6,126
kWh
$165
-
kW-mo/yr
-
04 2.7232: Replace existing hvac unit with high efficiency model $2,428 $8,500 $1,828
33,783
kWh
$600
-
kW-mo/yr
-
05 2.4133: Use most efficient type of electric motors $216 $89 $207
5,249
kWh
$9
-
kW-mo/yr
-
06 2.7111: Reduce illumination to minimum necessary levels $209 $49 $140
2,768
kWh
$69
-
kW-mo/yr
-
07 2.4314: Use synthetic lubricant $420 $3,231 $289
4,818
kWh
$131
-
kW-mo/yr
-
08 4.445: Install equipment to move product $16,133 $825 - - $16,133
09 4.514: Re-arrange equipment layout to reduce handling costs $15,623 $5,760 - - $15,623
10 4.521: Clear and rent existing space $11,984 $9,060 - - $11,984
11 4.514: Re-arrange equipment layout to reduce handling costs $910 $960 - - $910
TOTAL RECOMMENDED $67,686 $32,289 $16,057
273,795
kWh
$6,979
-
kW-mo/yr
$44,650
TOTAL IMPLEMENTED $22,322 $12,423 $15,566
265,576
kWh
$6,756
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs