ITAC Assessment: AS0247
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ITAC Assessment: AS0247
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Assessment Year 1999
Principal Product Airbag Components
NAICS
n/a
SIC 3451: Screw Machine Products
Sales Range $10
M
to 50
M
# of Employees 115
Plant Area 50,000
ft2
Annual Production 13,500,000
pieces
Production Hrs. Annual 7,120
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $225,106 3,512,896
kWh
Electricity Demand $15,088 8,600
kW-mo/yr
Electricity Fees $15,631 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,116 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,811

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.7145: Install skylights $7,511 $13,983 $7,511
156,800
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $498 $20 $386
8,206
kWh
$112
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $587 $1,275 $440
9,086
kWh
$147
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $226 $253 $132
2,638
kWh
$94
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $2,734 $4,593 $2,232
36,049
kWh
$502
-
kW-mo/yr
- -
06 3.3131: Use evaporation to concentrate material $18,060 $5,209 - - $18,060
-
gal
-
07 3.6192: Use a less expensive method of waste removal $19,300 $120 - - $19,300
-
gal
-
08 4.451: Add additional production shift $25,200 $24,000 - - - $25,200
TOTAL RECOMMENDED $74,116 $49,453 $10,701
212,779
kWh
$855
-
kW-mo/yr
$37,360
-
gal
$25,200
TOTAL IMPLEMENTED $45,811 $25,668 $958
19,930
kWh
$353
-
kW-mo/yr
$19,300
-
gal
$25,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs