ITAC Assessment: AS0239
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ITAC Assessment: AS0239
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Assessment Year 1998
Principal Product Drywall
NAICS
n/a
SIC 3275: Gypsum Products
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 150,000
ft2
Annual Production 150,000,000
thousand feet
Production Hrs. Annual 8,568
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $381,137 8,864,889
kWh
Electricity Demand $145,459 15,630
kW-mo/yr
Electricity Fees $34,707 -
Natural Gas $1,692,958 432,710
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $266,966 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.4314: Use synthetic lubricant $1,810 $1,710 $184
4,103
kWh
$57
-
kW-mo/yr
- - $177
-
gal
- - - - $1,392
02 2.7232: Replace existing hvac unit with high efficiency model $2,088 $3,600 $1,546
39,566
kWh
$542
-
kW-mo/yr
- - - - - - - -
03 2.4133: Use most efficient type of electric motors $11,473 $23,248 $9,087
201,934
kWh
$2,386
-
kW-mo/yr
- - - - - - - -
04 2.2515: Use optimum thickness insulation $11,065 $3,346 - - $11,065
-
MMBtu
- - - - - - -
05 2.2414: Use waste heat from hot flue gases to preheat $141,705 $103,000 - - $141,705
-
MMBtu
- - - - - - -
06 3.5248: Separate and recycle scrap metal to foundry or for sale $7,760 $120 - - - - - $7,760
-
lb
- - - -
07 3.4151: Minimize water usage $18,668 $82,192 - - $17,786
-
MMBtu
$882
-
Tgal
- - - - - -
08 4.212: Adopt in-house material generation $72,397 $325,070 - - - - - $41,238
-
lb
$(-5,880.0) $(-12,392.0) $49,431 -
TOTAL RECOMMENDED $266,966 $542,286 $10,817
245,603
kWh
$2,985
-
kW-mo/yr
$170,556
-
MMBtu
$882
-
Tgal
$177
-
gal
$48,998
-
lb
$(-5,880.0) $(-12,392.0) $49,431 $1,392
TOTAL IMPLEMENTED - - - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs