| Assessment Year | 1997 |
|---|---|
| Principal Product | Iron and Steel Castings |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
250,000
ft2
|
| Annual Production | 18,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Arizona |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $820,623 | 27,550,704 |
kWh
|
$0.030 |
| Electricity Demand | $194,498 | 176,600 |
kW-mo/yr
|
$1.10 |
| Electricity Fees | $158,533 | - |
|
- |
| Natural Gas | $318,883 | 101,183 |
MMBtu
|
$3.15 |
| LPG | $21,967 | 1,448 |
MMBtu
|
$15.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $5,290,163 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,828 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,076 | $13,917 |
$1,980
62,134
kWh
|
$2,096
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $1,611 | $2,475 |
$830
26,084
kWh
|
$781
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,975 | $24,800 |
$4,541
130,715
kWh
|
$434
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $878 | $800 |
$339
9,672
kWh
|
$210
-
kW-mo/yr
|
$37
-
gal
|
- | $292 | - | - | |
| 05 | 2.7232: Replace existing hvac unit with high efficiency model | $2,536 | $4,800 |
$1,507
47,186
kWh
|
$1,029
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,877 | - |
$2,657
55,979
kWh
|
$220
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $3,979 | $8,806 |
$2,593
78,546
kWh
|
$1,386
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $53,109 | $64,120 |
$29,730
827,667
kWh
|
$23,379
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.6192: Use a less expensive method of waste removal | $432 | $60 | - | - | - | $432 | - | - | - | |
| 10 | 3.6192: Use a less expensive method of waste removal | $4,320 | $120 | - | - | - | $4,320 | - | - | - | |
| 11 | 4.212: Adopt in-house material generation | $10,130 | $10,250 |
$(-38.0)
12,309
kWh
|
$(-27.0)
-
kW-mo/yr
|
- | - | $10,235 |
$(-40.0)
-
Tgal
|
- | |
| 12 | 4.652: Replace existing equipment with more suitable substitutes | $5,201,240 | $28,946 | - | - | - | - | - | - | $5,201,240 | |
| TOTAL RECOMMENDED | $5,290,163 | $159,094 |
$44,139
1,250,292
kWh
|
$29,508
-
kW-mo/yr
|
$37
-
gal
|
$4,752 | $10,527 |
$(-40.0)
-
Tgal
|
$5,201,240 | ||
| TOTAL IMPLEMENTED | $21,828 | $40,710 |
$9,006
255,861
kWh
|
$1,866
-
kW-mo/yr
|
$37
-
gal
|
$432 | $10,527 |
$(-40.0)
-
Tgal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs