ITAC Assessment: AS0208
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ITAC Assessment: AS0208
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Assessment Year 1997
Principal Product Investment Castings
NAICS
n/a
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 430
Plant Area 185,589
ft2
Annual Production 5,500,000
pieces
Production Hrs. Annual 5,100
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $611,070 12,605,510
kWh
Electricity Demand $149,274 40,840
kW-mo/yr
Electricity Fees $130,201 -
Natural Gas $97,811 62,276
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,310 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $120,307

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.7111: Reduce illumination to minimum necessary levels $13,162 $2,895 $7,814
199,883
kWh
$5,348
-
kW-mo/yr
- - - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,087 $8,920 $2,551
65,358
kWh
$1,536
-
kW-mo/yr
- - - - - - -
03 2.7135: Install occupancy sensors $796 $1,575 $519
13,482
kWh
$277
-
kW-mo/yr
- - - - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,864 $8,680 $2,304
58,910
kWh
$1,560
-
kW-mo/yr
- - - - - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,343 $40,705 $15,343
392,438
kWh
- - - - - - - -
06 2.4133: Use most efficient type of electric motors $15,546 $16,449 $9,276
237,397
kWh
$6,270
-
kW-mo/yr
- - - - - - -
07 2.7232: Replace existing hvac unit with high efficiency model $21,613 $12,000 $15,503
396,542
kWh
$6,110
-
kW-mo/yr
- - - - - - -
08 3.3131: Use evaporation to concentrate material $1,522 $500 - - $(-7.0)
-
MMBtu
$1,709
-
gal
- $(-180.0) - - -
09 3.3131: Use evaporation to concentrate material $47,154 $38,923 - - $(-418.0)
-
MMBtu
- $70,522
-
gal
$(-22,950.0) - - -
10 4.212: Adopt in-house material generation $6,013 $1,500 $(-36.0)
879
kWh
- - - - - - $6,095 $(-46.0)
-
Tgal
11 4.811: Demolish old building to reduce tax and insurance bills $11,210 $100 - - - - - - $11,210 - -
TOTAL RECOMMENDED $140,310 $132,247 $53,274
1,364,889
kWh
$21,101
-
kW-mo/yr
$(-425.0)
-
MMBtu
$1,709
-
gal
$70,522
-
gal
$(-23,130.0) $11,210 $6,095 $(-46.0)
-
Tgal
TOTAL IMPLEMENTED $120,307 $81,287 $35,108
900,059
kWh
$19,264
-
kW-mo/yr
$(-425.0)
-
MMBtu
$1,709
-
gal
$70,522
-
gal
$(-23,130.0) $11,210 $6,095 $(-46.0)
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs