ITAC Assessment: AS0197
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ITAC Assessment: AS0197
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Assessment Year 1997
Principal Product Sports Equipment
NAICS
n/a
SIC 3949: Sporting and Athletic Goods, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 500,000
ft2
Annual Production 1,825,000
pieces
Production Hrs. Annual 3,332
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $624,242 9,015,534
kWh
Electricity Demand $24,858 24,858
kW-mo/yr
Electricity Fees $53,155 -
Natural Gas $36,011 6,043
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $118,252 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,551

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $3,219 - $3,059
62,134
kWh
$160
-
kW-mo/yr
- - - - -
02 2.4314: Use synthetic lubricant $2,789 $1,625 $2,468
50,117
kWh
$133
-
kW-mo/yr
- $21
-
gal
- - $167
03 2.7232: Replace existing hvac unit with high efficiency model $12,704 $21,700 $11,408
231,536
kWh
$1,296
-
kW-mo/yr
- - - - -
04 2.2622: Replace existing chiller with high efficiency model $4,699 $3,600 $4,278
86,753
kWh
$421
-
kW-mo/yr
- - - - -
05 2.7111: Reduce illumination to minimum necessary levels $319 - $270
5,569
kWh
$49
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $779 $1,680 $739
14,947
kWh
$40
-
kW-mo/yr
- - - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,006 $180 $2,635
53,341
kWh
$371
-
kW-mo/yr
- - - - -
08 2.7135: Install occupancy sensors $5,740 $12,300 $5,426
110,199
kWh
$314
-
kW-mo/yr
- - - - -
09 2.4133: Use most efficient type of electric motors $6,494 $13,387 $5,539
112,251
kWh
$955
-
kW-mo/yr
- - - - -
10 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $1,093 $779 - - $1,093
-
Tgal
- - - -
11 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $17,366 $4,500 - - $31
-
Tgal
$4,080
-
gal
- - $13,255
12 3.8314: Purchase high materials in returnable bulk containers $58,584 $15,000 - - - - $54,912
-
lb
- $3,672
13 4.811: Demolish old building to reduce tax and insurance bills $1,460 $50 - - - - - $1,460 -
TOTAL RECOMMENDED $118,252 $74,801 $35,822
726,847
kWh
$3,739
-
kW-mo/yr
$1,124
-
Tgal
$4,101
-
gal
$54,912
-
lb
$1,460 $17,094
TOTAL IMPLEMENTED $27,551 $38,622 $23,059
467,761
kWh
$2,844
-
kW-mo/yr
- $21
-
gal
- $1,460 $167
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs